Johnson Controls TEC3010 User manual

TEC3000 Series Wireless Single- or Two-Stage Economizer Thermostat

Controllers Installation Instructions

Refer to the QuickLIT website for the most up-to-date version of this document.

Applications

The TEC3000 Series Wireless Single- or Two-Stage Economizer Thermostat Controllers are wireless networked

devices that provide control of the following:

• unitary rooftop units (RTUs)

• unitary RTUs with economizers

• unitary RTUs with heat pumps

• unitary RTUs with economizers and heat pumps

The networked models are compatible with the WNC1800/ZFR182x Pro Series Wireless Field Bus System that

enables remote monitoring and programming for efficient space temperature control.All models include a USB port

configuration that reduces installation time by allowing simple backup and restore features from a USB drive, which

enables rapid cloning of configuration between like units.

Some models have occupancy sensing capability built into the device. These thermostat controllers maximize up to

30% energy savings in high-energy usage commercial buildings, such as schools and hotels, during occupied

times by using additional standby setpoints.

All models feature an intuitive UI with backlit display that makes setup and operation quick and easy. Only the

single-speed fan configuration is supported for fan coil equipment types.

TEC3000 Series Wireless Single- or Two-Stage Economizer

Thermostat Controllers

Installation Instructions

TEC3030-xx-xxx, TEC3031-xx-xxx

Part No. 24-10789-13, Rev.

Issued July 2018

*241078913D*

24-10789-13, Rev. D

(barcode for factory use only)

TEC3000 Series Wireless Single- or Two-Stage Economizer Thermostat Controllers Installation Instructions

North American Emissions Compliance

United States

Canada

Installation

Parts Included

• one TEC3000 Series Thermostat Controller with integral mounting base

• one installation instructions sheet

IMPORTANT: The TEC3000 Series Thermostat Controller is intended to provide an input to equipment under

normal operating conditions. Where failure or malfunction of the thermostat controller could lead to personal

injury or property damage to the controlled equipment or other property, additional precautions must be

designed into the control system. Incorporate and maintainother devices, such as supervisory or alarm systems

or safety or limit controls, intended to warn of or protect against failure or malfunction of the thermostat

controller.

IMPORTANT: Le TEC3000 Series Thermostat Controller est destiné à transmettre des données entrantes à un

équipement dans des conditions normales de fonctionnement. Lorsqu'une défaillance ou un dysfonctionnement

du thermostat controller risque de provoquer des blessures ou d'endommager l'équipement contrôlé ou un autre

équipement, la conception du système de contrôle doit intégrer des dispositifs de protection supplémentaires.

Veiller dans ce cas à intégrer de façon permanente d'autres dispositifs, tels que des systèmes de supervision ou

d'alarme, ou des dispositifs de sécurité ou de limitation, ayant une fonction d'avertissement ou de protection en

cas de défaillance ou de dysfonctionnement du thermostat controller.

This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part

15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in

a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not

installed and used in accordance with the instructions, may cause harmful interference to radio communications.

However, there is no guarantee that interference will not occur in a particular installation. If this equipment does

cause harmful interference to radio or television reception, which can be determined by turning the equipment

off and on, the user is encouraged to try to correct the interference by one or more of the following measures:

• Reorient or relocate the receiving antenna.

• Increase the separation between the equipment and receiver.

• Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.

• Consult the dealer or an experienced radio/TV technician for help.

This Class (B) digital apparatus meets all the requirements of the Canadian Interference-Causing Equipment

Regulations.

Cet appareil numérique de la Classe (B) respecte toutes les exigences du Règlement sur le matériel brouilleur

du Canada.

TEC3000 Series Wireless Single- or Two-Stage Economizer Thermostat Controllers Installation Instructions

Location Considerations

Locate the TEC3000 Series Wireless Thermostat Controller:

• on a partitioning wall, approximately 5 ft (1.5 m) above the floor in a location of average temperature, allowing

for vertical air circulation to the TEC

• away from direct sunlight, radiant heat, outside walls, outside doors, air discharge grills, stairwells, and from

behind doors

• away from steam or water pipes, warm air stacks, unconditioned areas (not heated or cooled), or sources of

electrical interference

• outside of a recessed area, metal enclosure, or shelving unit

• on the same building level as the other wireless devices on the same personal area network (PAN)

• at least 2 in. (51 mm) away from any metal obstruction

• in the direct line of sight to other wireless devices on the same PAN. Signal transmission is best if the path

between the TEC3000 and other wireless devices is direct as possible. Line of sight is desirable but not

required. See Table 1 for recommended and maximum distances.

• away from metal and large solid obstructions (including equipment rooms and elevator shafts and concrete or

brick walls) between the TEC3000 and the ZFR Pro Router/Repeater or ZFR Pro Coordinator Radio

• in a clear path between the integrated passive infrared (PIR) occupancy sensor (if equipped) and the space

being monitored

• within range of two or more wireless devices on the same PAN. Redundancy in the layout provides the best

reliability in wireless installations

• at least 20 ft (6 m) from a microwave oven

The effective transmission range and distance for indoor applications vary because of wireless signal absorption

and reflection due to metal obstructions, walls or floors, and furniture found in typical building interiors.

For integrated passive infrared (PIR) models, ensure that the thermostat controller is located centrally where

occupant movement is frequent, and where the unit is not blocked by a plastic tamper resistant enclosure (such as

the GRD10A-608). The plastic enclosure blocks the occupancy sensing capability.

Note: For more details on using ZFR Pro Series devices, refer to the WNC1800/ZFR182x Pro Series Wireless

Field Bus System Technical Bulletin (LIT-12012356).

Table 1: Indoor Line-of-Sight Transmission Ranges

Range Type Transmission Distance

WNC Coordinator Radio,

ZFR Pro Repeater TEC3000 Wireless

Thermostat Controller

Recommended 50 ft (15.2 m) 50 ft (15.2 m)

Line of Sight, Maximum 250 ft (76.2 m) 100 ft (30 m)

TEC3000 Series Wireless Single- or Two-Stage Economizer Thermostat Controllers Installation Instructions

Note: Allow for sufficient clearance to insert a USB

drive into the USB port.

Use insulating foam pads for installations where

wiring passes through the wall to the thermostat.

Installing the Thermostat Controller

1. Use a 1/16 in. (1.5 mm)Allen wrench or Johnson Controls® T-4000-119 Allen-Head Adjustment Tool (order

separately) to remove the security screw if it is installed on the top of the thermostat controller cover as

illustrated in Figure 2.

2. Pull the top edge of the cover and open the thermostat controller as illustrated in Figure 2.

IMPORTANT: Only connect memory devices to the USB port. Do not use it for charging external devices.

IMPORTANT: The cover is not secured on the bottom. Be careful not to drop the cover.

IMPORTANT: If you are installing more than one thermostat controller, keep track of which cover attaches to

which base. The CPU board number needs to match the Base board number. Otherwise you will encounter an

operation error after you reattach a cover and base that do not belong together as shown in Figure 4. See

Table 2 for TEC3000 model names and code numbers.

IMPORTANT: Use proper Electrostatic Discharge (ESD) precautions during installation and servicing to avoid

damage to the electronic circuits of the thermostat controller.

Figure 1: Thermostat Controller

Shown without Occupancy Sensor,

Dimensions, in. (mm)

FIG:thermostat features

USB Port

Display

Security Screw

1-13/32

(36)

4-23/32

(120)

5-5/8

(143)

TEC3000 Series Wireless Single- or Two-Stage Economizer Thermostat Controllers Installation Instructions

Figure 2: Removing the Security Screw from the Thermostat Controller Cover

(Shown with Occupancy Sensor) (Left) and Removing the Thermostat Controller Cover (Right)

3. Align the thermostat controller mounting base on the wall with the security screw on the top and use the base

as a template to mark the two mounting hole locations. See Figure 3.

Notes:

• If you need to install the thermostat controller on an electrical junction box, use

2-1/2 x 4 in. (63 x 101 mm) square boxes with mud ring covers and avoid smaller 1-1/2 x 4 in.

(38 x 101 mm) square or 3 x 2 in. (76 x 51 mm) boxes. This procedure ensures that you have enough

space for cabling, if needed.

• For surface-mounted applications, use durable mounting hardware, such as wall anchors, that cannot be

easily pulled out of the mounting surface.

4. Pull approximately 6 in. (152 mm) of wire from the wall and insert the wire through the center hole in the

thermostat controller mounting base. See Figure 3.

5. Secure the mounting base to the wall surface using two mounting screws (user supplied) as illustrated in

Figure 3.

Figure 3: Mounting Hole Locations, Dimensions, in. (mm) (Left) and Securing the Thermostat Controller

Mounting Base to the Wall (Right)

FIG:security screw

FIG:thermostat cover

4-1/16

(103)

FIG:TEC Backplane2

3-1/4

(83)

FIG:TEC Ba ckplane1

TEC3000 Series Wireless Single- or Two-Stage Economizer Thermostat Controllers Installation Instructions

Wiring

When an existing thermostat controller is replaced, remove and label the wires to identify the terminal functions.

To wire the thermostat controller:

1. Strip the ends of each wire 1/4 in. (6 mm) and connect them to the appropriate screw terminals as indicated in

Table 3 and Figure 5 and Figure 6.

2. Carefully push any excess wire back into the wall.

Note: Seal the hole in the wall with fireproof material to prevent drafts from affecting the ambient temperature

readings.

3. Reattach the wires to the terminal block.

Note: If multiple wires are inserted into the terminals, be sure to properly twist the wires together before

inserting them into the terminal connectors.

Risk of Electric Shock.

Disconnect the power supply before making electrical connections to avoid electric shock.

Risque de décharge électrique.

Débrancher l'alimentation avant de réaliser tout raccordement électrique afin d'éviter tout risque de décharge

électrique.

Risk of Property Damage.

Do not apply power to the system before checking all wiring connections. Short circuited or improperly connected

wires may result in permanent damage to the equipment.

Risque de dégâts matériels.

Ne pas mettre le système sous tension avant d'avoir vérifié tous les raccords de câblage. Des fils formant un

court-circuit ou connectés de façon incorrecte risquent d'endommager irrémédiablement l'équipement.

TEC3000 Series Wireless Single- or Two-Stage Economizer Thermostat Controllers Installation Instructions

4. Reattach the thermostat controller cover to the mounting base (bottom side first).

Figure 4: Installing the Thermostat Controller Cover (Left) and

Error Code Indicating Mismatched Boards (Right)

5. Use a 1/16 in. (1.5 mm)Allen wrench or Johnson Controls T-4000-119 Allen-Head Adjustment Tool (order

separately) to reinstall the security screw on the top of the thermostat controller cover. See Figure 2 for security

screw placement.

6. Remove the protective plastic cover sheet from the display.

Note: Only one transformer is required for each TEC.

IMPORTANT: Make sure you reattach the cover that corresponds to its correct base. The CPU board number

needs to match the base board number. Otherwise you will encounter an operation error after you reattach a

cover and base that do not belong together as shown in Figure 4. See Table 2 on page 7 for TEC3000 model

names and code numbers.

Table 2: TEC3000 Model Names and Code Numbers

Name Code Number Name Code Number

TEC3010 20 TEC3021 25

TEC3011 21 TEC3022 26

TEC3012 22 TEC3023 27

TEC3013 23 TEC3030 28

TEC3020 24 TEC3031 29

IMPORTANT: If the display is dirty, gently wipe it clean with isopropyl alcohol or ethyl alcohol. Do not scrub

hard as to avoid damaging the surface. Do not use other cleaners such as water, ketones, and aromatic

solvents, as they may damage the polarizer.

FIG:close thermostat cover

CPU Board Base Board

TEC3000 Series Wireless Single- or Two-Stage Economizer Thermostat Controllers Installation Instructions

Table 3: Terminal Identification (See Figure 6 for Wiring Diagram)

Terminal Label Function

TEC3030, TEC3031

24 V 24 VAC hot from the sensor

Y1 Cooling stage 1

Y2 Cooling stage 2

OAD Economizer

AUX Auxiliary output

W1 OB Heating 1 (RTU mode)/Reversing valve (O/B) (Heat Pump mode)

RH1Power for W1 and W2

W2 SUP Heating 2 (RTU mode)/Supplemental heat (Heat Pump mode)

OAT Outside air temperature

COM2Common

GFan

BI2 Configurable binary input 2

BI1 Configurable binary input 1

SAT Supply temperature sensor

R SEN Zone temperature sensor

1. RH needs to be connected for W1 and W2 to energize. For heating systems with an isolated power

supply, connect RH to the R terminal of the heating system. For systems that switch the hot supply

to the heating commands, connect the jumper to 24 V. For systems that switch the neutral supply to

the heating commands, connect the jumper to COM.

2. The common terminals are connected and can be used for all inputs, outputs, and 24 VAC power.

TEC3000 Series Wireless Single- or Two-Stage Economizer Thermostat Controllers Installation Instructions

Note: Only one transformer is required for each TEC.

Figure 5: Staged Wiring Diagram - Rooftop Unit (See Table 3 for Terminal Identification)

24 V

Cool 1

Cool 2

AUX

TB1

W2 SUP

AUX

FIG:Model 3 Wiring_input

Common

W1 OB

Outdoor Air Temp Heat 1

Thermistor

FIG:Model 3 Wiring_output

24 V

R SEN

24V

SAT

OAD

COM

Supply/Aux

Thermistor

Vin

Common

Economizer

TEC3000 Series Wireless Single- or Two-Stage Economizer Thermostat Controllers Installation Instructions

Note: Only one transformer is required for each TEC.

Figure 6: Staged Wiring Diagram - Heat Pump (See Table 3 for Terminal Identification)

24 V

Compressor

AUX

TB1

W2 SUP

AUX

FIG:Model 3 Wiring_input_heatpump

Common

W1 OB

Outdoor Air Temp O/B

Thermistor

FIG:Model 3 Wiring_output

24 V

R SEN

24V

SAT

OAD

COM

Supply/Aux

Thermistor

Vin

Common

Economizer

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