HUSTLER TrimStar User manual

200 South Ridge Road

Hesston, Kansas

67062

Hustler®Parts Manual

Inspect spark arrester daily; replace every 500 hours or as needed.

The Engine Owner’s Manual provides information regarding the U.S. Environmental Protection Agency

(EPA) and the California Emission Control Regulation of emission systems, maintenance and warranty.

Keep Engine Owner’s Manual with your unit. Should the Engine Owner’s Manual become damaged or

illegible, replace immediately. Replacements may be ordered per the information found in the Product

Information section of the owner’s manual.

Federal law and California State law prohibit the following acts or the causing thereof:

1. The removal or rendering inoperative by any person other than for purposes of maintenance,

repair, replacement, of any device or element of design incorporated into any equipment for

the purposes of emissions control prior to or after its sales or delivery to the ultimate

purchaser or while it is in use, or

2. The use of the equipment after such device or element of design has been removed or

rendered inoperative by any person.

WARNING

The engine exhaust from this product

contains chemicals known to the state

of California to cause cancer, birth

defects or other reproductive harm.

NOTICE OF REQUIREMENT OF SPARK ARRESTER MUFFLER

This equipment may create sparks that can start fires around dry vegetation. California Public Resources Code

Section 4442.6 provides that it is unlawful to use or operate an internal combustion engine on any forest-covered,

brush-covered, or grass-covered land unless the engine is equipped with a spark arrester maintained in effective

working order. A spark arrester is a device constructed of nonflammable materials specifically for the purpose of

removing and retaining carbon and other flammable particles over 0.0232 of an inch in size from the exhaust flow of

an internal combustion engine that uses hydrocarbon fuels or which is qualified and rated by the United States

Forest Service. Other states or federal areas may have similar laws. The Operator Should Contact Local Fire

Agencies For Laws or Regulations Relating to Fire Prevention Requirements. THIS EQUIPMENT DOES NOT HAVE

A SPARK ARRESTER AND YOU SHOULD CONTACT YOUR AUTHORIZED DEALER FOR THE PURCHASE OF

A SPARK ARRESTER.

General Information 1

Frame & Cover

Frame 3-1

Cover 3-2

Transmissions, Drive Belt, Handlebar, Instrument Panel & Brake

Transmissions, Hoses & Drive Belt (Multi-Page) 4-1

Transmission Service Parts 4-2

Instrument Panel (Multi-Page) 4-3

Handlebar - Steering Sub-Assembly 4-4

Brake 4-5

Wheels & Tires

Wheels & Tires 5-1

Front Wheel Assembly 5-2

Drive Wheel Breakdown 5-3

Engine, Muffler, Clutch & Fuel System

Engine, Muffler & Clutch (Multi-Page) 6-1

Engine Service Parts 6-2

Battery 6-3

Fuel System 6-4

Fuel Tank Service Parts 6-5

Deck, Deck Belt, Blades & Deck Lift

Service Deck 7-1

Deck Pulleys & Spindles 7-2

Spindle Service Parts - 607208 7-3

Deck, Deck Belt & Blades 7-4

Deck Lift & Mounting Hardware (Multi-Page) 7-5

General Information

Note: When ordering parts, you must use the part number as shown for each part, not the index number. Always give

the model and serial number to your parts and service representative.

Note: Items sold in bulk such as seals and hoses are sold by the foot.

Using This Manual

This manual is part of a service package for the Hustler®mowers. Use of this manual in conjunction with other Hustler®

mower and component manuals will provide the information necessary to service and maintain Hustler®mowers.

This Parts Manual provides a complete parts listing for the unit. Use this manual when ordering parts. Illustrations used

were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in

detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed necessary, without noti-

fication. If a change has been made to your machine which is not reflected in this parts manual, see your authorized

dealer for current information and parts.

The Service Manual is a service guide for use by Service Technicians. It provides the necessary information needed to

perform normal maintenance requirements on these units.

The Operator's Manual provides fundamental operational information and operational safety that is needed when oper-

ating the mower.

The component manuals are furnished by the various manufacturers to be used for the troubleshooting and servicing

of their products.

Hardware Description Codes & Abbreviations

The following codes are used throughout this parts manual. Refer to this list when ordering parts.

ABBREVIATION CARRIAGE BOLT MACHINE BUSHING

CLEVIS PIN MACHINE SCREW

CLIP NUT NUT

COTTER PIN SELF TAPPING CAP SCREW

CAP SCREW SOCKET HEAD

CUP WASHER SHOULDER BOLT

FENDER WASHER SET SCREW

FLAT WASHER OUTSIDE DIAMETER

HEX HEAD INSIDE DIAMETER

LOCK WASHER WELD NUT

Standard Torques

The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap

screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener.

SIZE FT-LBS N•M SIZE FT-LBS N•M

DESCRIPTION ABBREVIATION DESCRIPTION

CB MB

CE MS

CN NT

CP SC

CS SH

CW SB

FDRW SS

FW OD

HX ID

LW WN

.250 8.2 11.1 M3 1 1.3

.312 17 23 M4 2.2 3

.375 30 40 M5 4.5 6.1

.438 48 65 M6 7.7 10.4

.500 73 99 M8 18.5 25

.562 105 143 M10 37 50

.625 145 200 M12 64 87

.750 260 350 M14 80 108.5

.875 420 565 M16 160 215

1.00 625 850 M20 320 435

M24 555 750

Cette page intentionnellement laissée vierge

Frame 48" TrimStar Parts Manual - 939504CE - HTTSRS048KAWFS600VC

Thu May 28 06:43:18 UTC 2020 3-1

Frame & Cover

Frame 48" TrimStar Parts Manual - 939504CE - HTTSRS048KAWFS600VC

Thu May 28 06:43:18 UTC 2020 3-1

Comments for Page: Frame

1. Serial number decal. In the event the serial number decal becomes damaged or illegible, please contact your dealer to order a replacement.

2. EPA compliance decal.

3. The frame includes the decals and hardware.

Élément Numéro de pièce Qté Nom

1 555170 1 SVC FRAME, 48" CE TS

2 601069 10 CN .312-18x.200 MAX THK

3 N/A 2 SERIAL NO. / SPEC DECAL

4 776310 1 DECAL, CE MARK

5 794834CE 1 CE 100 DBA LIMIT DECAL

6 602041 1 DECAL, HOT

7 808485 8 RIVET NUT, 5/16-18 THRE

Frame 48" TrimStar Parts Manual - 939504CE - HTTSRS048KAWFS600VC

Thu May 28 06:43:19 UTC 2020 3-1

Frame & Cover

Cover 48" TrimStar Parts Manual - 939504CE - HTTSRS048KAWFS600VC

Thu May 28 06:43:19 UTC 2020 3-2

Élément Numéro de pièce Qté Nom

1 036236 4 CS .312-18X1.000HXG5

2 712927 8 FW 0.344X1.00X.12 HD ZN

3 114003 1 DECK COVER, 48/54

4 114509 1 HEAT SHIELD, W/A

5 036244 2 CS .375-16X1.00 HX G5 ZN

6 086660 2 NT .375-16NLG8

7 602061CE 1 DECK HEIGHT DECAL

8 602562 1 DECAL, NO SERVICE

Cover 48" TrimStar Parts Manual - 939504CE - HTTSRS048KAWFS600VC

Thu May 28 06:43:19 UTC 2020 3-2

Transmissions, Drive Belt, Handlebar, Instrument Panel & Brake

Transmissions, Hoses & Drive Belt (Multi-Page) 48" TrimStar Parts Manual - 939504CE - HTTSRS048KAWFS600VC

Thu May 28 06:43:20 UTC 2020 4-1

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