Honeywell MicroMAX Pro Operating instructions

MicroMAX Pro

User & Maintenance Manual

MAN-MAXPRO

REV. B.0.

OTHER LUMIDOR PRODUCTS

Other Lumidor Products Please visit our website at www.lumidor.com for other

products that may be applicable to your needs.

DISCLAIMER

Notwithstanding any stated, written or implied warranty that

may be associated with the sale, purchase, or use of its

products, Lumidor, 11221 Interchange Circle South, Miramar,

Florida, 33025, a subsidiary of Zellweger Analytics, will not be

responsible for any damage or injury resulting to any person or

property that may be construed as resulting from a malfunction

of any of our products if said product has not been operated or

maintained in accordance with our instructions as detailed in

instruction sheets or printed manuals, or if the product has

been tampered with, or serviced by, any other than our factory

or other authorized service agent.

Printed in U.S.A.

MAN-MAXPRO

REV: B.0

MAN-MAXPRO

REV. B.0.

CAUTIONS AND WARNINGS

Cautions and Warnings

WARNING

DO NOT PROCEED BEFORE READING

To ensure proper functioning and use of this product, do

not use this instrument until you read and completely

understand this operating manual. It contains operating

and maintenance procedures to ensure proper instrument

function. For your safety, you are required to calibrate this

instrument periodically. Please refer to the calibration

section of this manual

Substitution of components may impair intrinsic safety.

Use only MPRO-BPR NiMH rechargeable battery pack, or

MPRO-BPA alkaline battery holder with four each of the

following alkaline cells only: Duracell Procell-2400,

Duracell MN-2400, and Eveready E-92 or EN-92. Observe

proper polarity when installing alkaline batteries.

CAUTION

Do not change or charge batteries in a hazardous location.

The LEL (Lower Explosive Level) range of this monitor is

factory calibrated to methane. If monitoring a different

combustible gas, calibrate the combustible gas range of

the monitor to the appropriate gas.

This instrument has not been tested in atmospheres

exceeding 21% oxygen.

Calibration is required when sensors are changed or

added to the instrument.

MAN-MAXPRO

REV. B.0.

CAUTIONS AND WARNINGS

WARNING

Use only the approved accessories indicated in this

manual.

Do not connect the instrument to a PC in a potentially

hazardous environment.

AUSTRALIAN OR NEW ZEALAND

CUSTOMERS:

Use only supplied type approved charger when charging

from normal 240VAC outlet in Australia or New Zealand.

MAN-MAXPRO

REV. B.0.

LIFETIME WARRANTY

Lifetime Warranty This instrument is warranted, to the original end-user

purchaser, against defects in materials and workmanship for

the life of the product, excluding the battery and pump, which

carry a two year limited warranty. During this period Lumidor

will repair or replace defective parts on an exchange basis,

F.O.B. the factory at Miramar, Florida. The end-user purchaser

will pay freight charges to and from Lumidor. The decision to

repair or replace parts shall be determined by Lumidor.

Sensor Warranties

(1) The oxygen sensor is guaranteed to operate

satisfactorily for two years from the date of sale (i.e. the

date of shipment) and will be replaced at no charge

within that period only if it will not provide a correct

reading after calibration by authorized service

personnel. Physical or chemical damage, resulting from

exposure to improper elements, is not covered.

(2) The combustible sensor is guaranteed to operate

satisfactorily for two years from date of sale (i.e. from

date of shipment). If It will not provide a correct reading

after calibration by authorized service personnel, it will

be replaced at no charge within that period. This

guarantee is void if it has been contaminated by some

unusual substance, including but not limited to, water

and/or other liquids, oily compounds, corrosives,

silicones, lead vapors, extremely high concentrations of

combustible gases, and various particulates which may

inhibit gas flow to the sensor element.

(3) The toxic sensors are guaranteed to operate

satisfactorily for two years (18 months for CL2, CLO2

and HCN sensors, 12 months for the NH3 sensor) from

the date of sale (i.e. the date of shipment). They will be

replaced at no charge within that period only if they will

not provide a correct reading after calibration by

authorized service personnel, and only if the sensor

membranes exhibit no physical or chemical damage

resulting from exposure to improper substances.

MAN-MAXPRO

REV. B.0.

LIFETIME WARRANTY

Conditions and Exclusions

To maintain this warranty, purchaser must perform

maintenance and calibration as prescribed in the instrument

operation manual, including prompt replacement or repair of

defective parts and such other necessary calibration,

maintenance and repair as may be required, according to the

use of the instrument, in the reasonable judgment of Lumidor.

Normal wear and tear, and parts damaged by abuse, misuse,

negligence or accidents are specifically excluded from the

warranty.

Purchaser acknowledges that, notwithstanding any contrary

term or provision in the purchaser's purchase order or

otherwise, the only warranty extended by Lumidor is the

express warranty contained herein. Purchaser further

acknowledges that there are no other warranties expressed or

implied, including without limitation, the warranty of

merchantability or fitness for a particular purpose; that there

are no warranties which extend beyond the description of the

face hereof; that no oral warranties, representations, or

guarantees of any kind have been made by Lumidor, its

distributors or the agents of either of them, that in any way alter

the terms of this warranty; that Lumidor and its distributors

shall in no event be liable for any consequential or incidental

damages, including but not limited to injury to the person or

property of the purchaser or others, and from other losses or

expenses incurred by the purchaser arising from the use,

operation, storage or maintenance of the product covered by

the warranty; that Lumidor's liability under this warranty is

restricted to repair or replacement of defective parts at

Lumidor sole option; and that Lumidor neither assumes nor

authorizes any other person to assume for it any other

warranty. The warranty shall be void if serial numbers affixed

to the products are removed, obliterated or defaced.

Lumidor, Miramar, Florida

MAN-MAXPRO

REV. B.0.

TABLE OF CONTENTS

Section Page

Table of Contents

1. Preparation for Use 10

1.1 Unpacking 10

1.2 Charging 10

2. General Description 12

3. Features 14

4. Operating Instructions 18

4.1 Turn-on 19

4.2 Standard Mode Sequence 19

4.3 Testing Sensors and Alarms 20

4.4 Continuous Monitoring 22

4.5 Remote Sampling (Pretesting) 22

4.6 Alarms 23

4.7 Clearing Memory 24

4.8 Turn-off 24

5. Calibration 25

5.1 Calibration Frequency 25

5.2 Calibration Procedure (when all calibration

gases are in a single canister) 26

5.3 Calibration Procedure (when not all calibration

gases are in a single canister) 27

5.4 Zeroing 29

6. Programming 30

6.1 Programming Options 30

6.2 Selecting LEL Gas Type 31

6.3 Setting Date Format 32

6.4 Setting Date/Time 33

6.5 Selecting Data Log Frequency 34

6.6 Auto-zeroing 34

6.7 Displaying Last Calibration Date 35

6.8 Selecting Latching/Non-latching Gas Alarms 35

6.9 Setting Calibration Gas Level 36

MAN-MAXPRO

REV. B.0.

TABLE OF CONTENTS

Section Page

6.10 Setting High Alarm 37

6.11 Setting Low Alarm 37

6.12 Displaying Calibration Due Date 38

6.13 Choosing a Language 39

6.14 Selecting Immediate Alarm Mode/TWA Alarm

Mode 39

6.15 Restoring Factory Defaults 40

6.16 Calibration in Supervisory Mode 40

7. Data Logging 41

7.1 System Requirements 41

7.2 General Information 41

7.3 Program Installation 41

7.4 Uninstall Procedure 42

7.5 Starting the Program 42

7.6 Downloading Information from the MicroMax Pro 43

7.7 Displaying and Printing Data 45

7.7.1 Main Screen 45

7.7.2 Graph Screen 47

7.7.3 Current Calibration Records 49

7.7.4 Calibration History 51

7.7.5 Instrument Parameters 53

7.8 Editing Location 59

7.9 Editing Note 59

7.10 Uploading Information to the MicroMax Pro 59

7.11 Importing Files 60

7.12 Archiving Data 61

7.13 Recovering Data 62

7.14 Getting Help 63

7.14.1 Using MaxPro Log Help 63

7.14.2 Lumidor on the Web 63

7.14.3 Customer Support 63

7.14.4 MaxPro Log Version and Copyright 63

8. Maintenance 64

8.1 Battery Installation 64

MAN-MAXPRO

REV. B.0.

TABLE OF CONTENTS

Section Page

8.2 Alkaline Battery Pack Installation 64

8.3 NiMH Battery Pack Installation 65

8.4 NiMH Battery Pack – General Information 66

8.5 Sensor Replacement 66

8.6 Removing and Adding a Sensor 67

8.7 Cleaning 67

8.8 Pump Inlet Filter Replacement 67

8.9 Sampling Hose Maintenance 68

8.10 Storage 68

8.11 Sensor and Battery Disposal 68

9. TroubleShooting 70

9.1 Sensor Not Recognized (“XXX” Displayed) 70

9.2 “LEL FAIL” Message 70

9.3 Low Flow Alarm When Sampling Hose Attached 71

9.4 “Calibration Fail” Message 71

9.5 Instrument Will Not Turn On 71

9.6 Instrument is in Diffusion Mode but Pump

ComesOnWhenCalibrating 71

Appendix A Specifications 72

Appendix B Turn-on Sequence 84

Appendix C Mode Sequence, Standard Mode 87

Appendix D Mode Sequence, User Set-up Mode 88

Appendix E Alarm Modes 92

Appendix F Charging Screens 94

Appendix G Calibration Kits 95

Appendix H Optional Accessories 96

Appendix I Replacement Parts 97

Appendix J Calibrating with Multiple Canisters 99

Appendix K Calibration Gases 101

MAN-MAXPRO

REV. B.0.

1. PREPARATION FOR USE

1.1 UNPACKING

Check for these items:

•Packaging (retain for possible future use)

•Instrument with internal rechargeable battery pack

•Calibration certificate

•Standard accessories:

–AC battery charger

–Alkaline battery holder

–Dust filter

–10-foot sampling hose with filter and water trap

–Rubber boot with belt clip and neck strap

–Instruction manual

1.2 CHARGING

CAUTION

Do not change or charge batteries in a hazardous location.

Do not try to turn on or otherwise operate this instrument

until it is fully charged.

Use only the MPRO-1 A.C.charger, the MPRO-2 220 volt

AC charger, or the MPRO-6 vehicular charger. Use of any

other charger may cause permanent instrument damage

and will void any warranties. The charge period is

dependent on the condition of the batteries, but should not

exceed about 4 hours for a completely depleted battery

pack. Partially depleted packs will be charged in a much

shorter period of time.

Table of contents

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