Hirschmann MACH 1020 User manual

MACH 1000

Release

10/10

Technical Support

[email protected]

User Manual

Installation

Industrial ETHERNET Ruggedized Switch

MACH 1000 Family

MACH 1020

LS DA

USB V.24

MACH 1020

LS DA

910

PStandByRM

FAULT

R1 R2

13 14

11 12

17 18

15 16

21 22

19 20

25 26

23 24

LS DA LS DA LS DA LS DA

MACH 1030

LS DA

USB V.24

MACH 1030

LS DA

910

PStandByRM

FAULT

R1 R2

13 14

11 12

17 18

15 16

21 22

19 20

25 26

23 24

LS DA LS DA LS DA LS DA

LS DA

USB V.24

MACH 1000

LS DA

910

PStandByRM

FAULT

R1 R2

13 14

11 12

17 18

15 16

21 22

19 20

25 26

23 24

MACH 1132

LS DA LS DA

LS DA

MACH 1032

USB V.24

PStandByRM

FAULT

R1 R2

PStandByRM

FAULT

R1 R2 ETHERNET Service Port

1357911 13 15 17 19 21 23

246810 12 14 16 18 20 22 24

LS DA

USB V.24

MACH 1000

LS DA

910

PStandByRM

FAULT

R1 R2

13 14

11 12

17 18

15 16

21 22

19 20

25 26

23 24

USB V.24

PStandByRM

FAULT

R1 R2

The naming of copyrighted trademarks in this manual, even when not specially indicated, should

not be taken to mean that these names may be considered as free in the sense of the trademark

and tradename protection law and hence that they may be freely used by anyone.

translation, conversion into any electronic medium or machine scannable form is not permitted,

either in whole or in part. An exception is the preparation of a backup copy of the software for

your own use. For devices with embedded software, the end-user license agreement on the

enclosed CD applies.

The performance features described here are binding only if they have been expressly agreed

when the contract was made. This document was produced by Hirschmann Automation and

Control GmbH according to the best of the company's knowledge. Hirschmann reserves the right

to change the contents of this document without prior notice. Hirschmann can give no guarantee

in respect of the correctness or accuracy of the information in this document.

Hirschmann can accept no responsibility for damages, resulting from the use of the network

components or the associated operating software. In addition, we refer to the conditions of use

specified in the license contract.

You can get the latest version of this manual on the Internet at the Hirschmann product site

(www.beldensolutions.com).

Printed in Germany

Hirschmann Automation and Control GmbH

Stuttgarter Str. 45-51

72654 Neckartenzlingen

Germany

Tel.: +49 1805 141538

MACH 1000 039 687-002-02-1010 14.10.10

MACH 1000

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Contents

Safety instructions 4

About this Manual 10

Legend 10

1 Device description 11

1.1 Description of the device variants 12

1.2 Combination options 18

2 Assembly and start-up 21

2.1 Installing the device 21

2.1.1 Unpacking and checking 21

2.1.2 Installing the SFP modules (optional) 21

2.1.3 Connecting the power unit connections 

for supply voltage and signal contact 22

2.1.4 Installing the device and grounding 30

2.1.5 Startup procedure 34

2.1.6 Connecting the data lines 34

2.2 Display elements 38

2.3 Basic set-up 41

2.4 Disassembling the device 43

3 Technical data 44

A Further Support 53

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Safety instructions

This documentation contains instructions which must be observed to ensure

your own personal safety and to avoid damage to devices and machinery.

Certified usage

The device may only be employed for the purposes described in the

catalog and technical description, and only in conjunction with external

devices and components recommended or 

approved by the manufacturer. The product can only be operated cor-

rectly and safely if it is transported, stored, installed and assembled pro-

perly and correctly. Furthermore, it must be operated and serviced 

carefully.

Supply voltage

The supply voltage is electrically isolated from the housing.

Use undamaged parts.

The device does not contain any service components. Internal fuses

are only triggered if there is a fault in the device. If the device is not

functioning correctly, or if it is damaged, switch off the voltage supply

and return the device to the plant for inspection.

Only switch on the device when the housing is closed.

Connect the protective conductor before you set up the other

connections. When removing the connections, you remove the

protective conductor last.

Connect both protective conductors if your device is equipped with two

power supply units.

Make sure that the cross-section of the protective conductor cable is

the same size as or bigger than the cross-section of the voltage supply

cables.

Only use connection cables that are permitted for the specified

temperature range.

Warning: Never insert sharp objects (small screwdrivers, wires,

etc.) into the field connection terminals for the supply voltage,

and do not touch the terminals! There is the risk of an electric

shock.

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Warning:

– If the neutral conductor or the negative terminal of the supply

voltage is not grounded

– If you are using a DC voltage greater than 125 VDC for the

supply voltage install a suitable input fuse.

For power supply units with product code “G” or “M”, use a slow-

blow fuse with a nominal rating of 2.5 A for the voltage supply

input.

For power supply units with product code “C” or “L”, use a slow-

blow fuse with a nominal rating of 6.3 A.

With AC power supply, use a cable cross-section of at least 0.75

mm² (North America: AWG 18) for the current conductor at the

voltage input.

With DC power supply, use a cable cross-section of at least 1.0

mm² (North America: AWG 16) for the current conductor at the

voltage input. 

Relevant for North America: For use in Class 2 circuits.

Only use copper wire/conductors of class 1, 60/75°C or 75°C.

Warning: Only connect a supply voltage that corresponds to

the type plate of your device.

Power unit type “C” and “L”: 18 to 60 V DC

Power unit type “G” and “M”: 77 to 300 V DC or 90 to 265 V AC

Shielding ground

The shielding ground of the connectable twisted pairs lines is connected

to the front panel as a conductor.

Beware of possible short circuits when connecting a cable section with

conductive shielding braiding.

Housing

Only technicians authorized by the manufacturer are permitted to open

the housing.

Depending on the device variant, it is grounded

via a separate spring-loaded terminal. This is located at the 1 or 2

power supply module(s) on the back of the device.

via a ground connection on the front panel of the device.

Make sure that the electrical installation meets local or nationally

applicable safety regulations.

The ventilation slots must not be covered so as to ensure free air

circulation.

The clearance to the ventilation slots of the housing must be at least

10 cm (3.94 in).

Do not touch the housing during operation or shortly after switching off

the device. Hot surfaces can cause injury.

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Warning!

Never insert sharp objects (small screwdrivers, wires, etc.) into

the inside of the product. There is the risk of an electric shock.

The device must be installed in the horizontal or upright position, either

in the switch cabinet or on the wall (see on page 30 “Installing the

device and grounding”) The device is not intended for operation as a

table unit.

Operating the device in the maximum surrounding air temperature and

stacking devices: When installing the device, make sure there is at

least one free rack space (approx. 5 cm) above the device, because

heat is discharged via the housing of the device.

If you are operating the device in a 19" switch cabinet: install sliding/

mounting rails for holding the device (see on page 30 “Installing the

device and grounding”).

Warning: Only install the device in rooms / plants that are only

accessible to trained maintenance personnel.

If installed in a living area or office environment, the device must be

operated exclusively in switch cabinets with fire protection

characteristics in accordance with EN 60950-1.

Warning: Never insert sharp objects (small screwdrivers, wires,

etc.) into the field connection terminals for the supply voltage,

and do not touch the terminals! There is the risk of an electric

shock.

Environment

The device may only be operated at the specified surrounding air

temperature (temperature of the surrounding air at a distance of up to 5

cm (1.97 in) from the device) and relative air humidity specified in the

technical data.

Install the device in a location where the climatic threshold values

specified in the technical data will be observed.

Use the device only in an environment within the contamination level

specified in the technical data.

Qualification requirements for personnel

Qualified personnel as understood in this manual and the warning signs,

are persons who are familiar with the setup, assembly, startup, and

operation of this product and are appropriately qualified for their job. This

includes, for example, those persons who have been:

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trained or directed or authorized to switch on and off, to ground and to

label power circuits and devices or systems in accordance with current

safety engineering standards;

trained or directed in the care and use of appropriate safety equipment

in accordance with the current standards of safety engineering;

trained in providing first aid.

General safety instructions

Electricity is used to operate this equipment. Comply with every detail of

the safety requirements specified in the operating instructions regarding

the voltages to apply (see page 4).

Non-observance of these safety instructions can therefore cause material

damage and/or serious injuries.

Only appropriately qualified personnel should work on this device or in

its vicinity. These personnel must be thoroughly familiar with all the

warnings and maintenance procedures in accordance with this

operating manual.

The proper and safe operation of this device depends on proper

handling during transport, proper storage and assembly, and

conscientious operation and maintenance procedures.

Never start operation with damaged components.

Only use the devices in accordance with this manual. In particular,

observe all warnings and safety-related information.

Any work that may be required on the electrical installation may only

be carried out by personnel trained for this purpose.

Please note that products recommended as accessories may have

characteristics that do not fully correspond to those of the

corresponding product. This may limit their possible usage in the

overall system.

Note: LED or LASER components in compliance with IEC 60825-1

(2001):

CLASS 1 LASER PRODUCT

CLASS 1 LED PRODUCT

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Warning 

Laser light 

Do not look into the beam or view it directly with optical

instruments (e.g. magnifying glass, microscope). 

Failure to observe this warning within a distance of 100 mm can

endanger your sight.

Light is emitted from the optical connections or from the ends of

the optical fibers that are connected to them. Light Emitting

Diode CLASS 2M, wave length 650 nm, power <2 mW,

according to DIN EN 60825-1:2003-10. 

National and international safety regulations

Make sure that the electrical installation meets local or nationally

applicable safety regulations.

CE marking

The devices comply with the regulations contained in the following

European directive(s):

2004/108/EG

Directive of the European Parliament and the council for standardizing

the regulations of member states with regard to electromagnetic

compatibility.

2006/95/EG

Directive of the European Parliament and the council for standardizing the

regulations of member states with regard to electrical equipment to be

used within specific voltage ranges.

In accordance with the above-named EU directive(s), the EU conformity

declaration will be at the disposal of the relevant authorities at the

following address:

Hirschmann Automation and Control GmbH

Stuttgarter Str. 45-51

72654 Neckartenzlingen

Tel.: +49 1805 141538

The product can be used in the industrial sector.

Interference immunity: EN 61000-6-2:2005

Emitted interference: EN 55022:2006 + A1:2007 Class A

Safety: EN 60950-1:2006

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Warning!

This is a class A device. This device can cause interference in

living areas, and in this case the operator may be required to

take appropriate measures.

Warning!

The assembly guidelines provided in these instructions must be

strictly adhered to in order to observe the EMC threshold values.

FCC note:

This device complies with part 15 of FCC rules. Operation is subject to the

following two conditions : (1) This device may not cause harmful

interference; (2) this device must accept any interference received,

including interference that may cause undesired operation.

Appropriate testing has established that this device fulfills the

requirements of a class A digital device in line with part 15 of the FCC

regulations.

These requirements are designed to provide sufficient protection against

interference when the device is being used in a business environment.

The device creates and uses high frequencies and can radiate same, and

if it is not installed and used in accordance with this operating manual, it

can cause radio transmission interference. The use of this device in a

living area can also cause interference, and in this case the user is

obliged to cover the costs of removing the interference.

Recycling note

After usage, this product must be disposed of properly as electronic

waste, in accordance with the current disposal regulations of your county,

state and country.

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About this Manual

The “Installation” user manual contains a device description, safety

instructions, a description of the display, and the other information that you

need to install the device.

The following manuals are available as PDF files on the CD-ROM supplied:

Installation user manual

Basic Configuration user manual

Redundancy Configuration user manual

Web-based Interface reference guide

Command Line Interface user manual

The HiVision Network Management Software provides you with additional

options for smooth configuration and monitoring:

Event log

Configuration of “System Location” and “System Name”

Configuration of the network address range and the SNMP parameters

Saving the configuration on the device

Simultaneous configuration of multiple devices

Configuration of the port display color red for a connection error

With the Industrial HiVision Network Management software, you increase

your network security in industrial application areas:

ETHERNET Early Warning System

Easy monitoring of industrial networks

Fast display

Interface with diagnostic and configuration programs

Low deployment cost

Legend

The symbols used in this manual have the following meanings:

Listing

Work step

Subheading

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