General CT6235B User manual
TABLE OF CONTENTS
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . 3
Key Features . . . . . . . . . . . . . . . . . . . . . . . . 4
Safety Instructions . . . . . . . . . . . . . . . . . . . 4
What’s in the Case . . . . . . . . . . . . . . . . 4 –5
Product Overview . . . . . . . . . . . . . . . . . . . . 6
Setup Instructions. . . . . . . . . . . . . . . . . . . . 7
Install Batteries . . . . . . . . . . . . . . . . . . . . 7
Operating Instructions . . . . . . . . . . . . 7 – 12
Simulating Speed Measurements . . 7 – 10
Measuring Rotating Speeds . . . . . 10 – 11
Measuring Linear Speeds . . . . . . . 11 – 12
Measuring Surface Dimensions . . . . . . 12
Specifications . . . . . . . . . . . . . . . . . . 13 – 14
Maintenance Tips . . . . . . . . . . . . . . . . . . . 14
Warranty Information . . . . . . . . . . . . 14 – 15
Return For Repair Policy . . . . . . . . . . . . . . 15
2
INTRODUCTION
Thank you for purchasing General Tools & nstruments’
CT6235B Contact Tachometer. Please read this user’s manual
carefully and thoroughly before using the instrument.
The CT6235B is a general-purpose instrument that uses
dedicated fittings to measure—on contact—the speed of a
motor or generator’s rotating shaft and the linear speed of a
moving surface such as a conveyor belt or the circumference
of a wheel. The instrument also can be used as a ruler, to
measure the dimensions of stationary objects.
Measurements are displayed in real time on a 1 in. high back-
lit liquid-crystal display and stored in memory. Up to 96
measurements of rpm or linear speed can be stored, indexed
and recalled, along with the last value, the minimum value
and the maximum value of the series. Thanks to its five-digit
display, the tachometer can measure rotational speeds from
0 to 20,000 rpm, linear speeds from 5cm/min (2 in./min)
to 2km/min (6,562 ft./min), and lengths from 5cm to 10km
(2 in. to 6.2 miles).
The CT6235B is powered by four “AA” batteries (included)
or an optional 6V AC/DC adapter.
3
KEY FEATURES
• Uses contact measurement technique and autoranging
• ncludes fittings for measuring the speed of a rotating
shaft and the linear speed of a conveyor
• Wide measurement range and high resolution
• Backlit 1 in. high display supports work in low light
• Stores and indexes up to 96 measurements
• Memorizes the last, minimum and maximum values of
a series of measurements
• Also measures any dimension of a stationary object,
in meters
• One-handed operation
• Auto power off function extends battery life
SAFETY INSTRUCTIONS
Spinning shafts and fast-moving conveyor belts can be
dangerous. When using the tachometer, take care not to let
your fingers, hands, hair or clothing make contact with mov-
ing parts.
WHAT’S IN THE CASE
The CT6235B comes fully assembled in a carrying case along
with the following accessories (see Figure 1):
• Three rubber fittings—called rpm adapters—for making
contact with the end of a rotating shaft of a motor or gen-
erator. Two have cone-shaped rubber tips that fit into a hol-
4
lowed (concave) end of a metal shaft; one (B) has a large
cone compatible with a 1/2 in. diameter shaft, the other (J)
has a smaller cone that fits into shafts 1/4 in. across. The
third (K) fitting has its own hollowed end; it is designed to
fit over a 1/4 in. diameter shaft with a flat or slightly convex
end.
• One rubber/plastic fitting (the
surface speed wheel A) for
making contact with a sur-
face in linear motion. The
surface speed wheel has a
1/8 in. slot into which moving
wire, cable or rope fits
snugly.
• Four “AA” batteries
• This user’s manual
5
Fig. 1
1/2" RUBBER RPM ADAPTER
INSERTED IN BLACK PLASTIC SLEEVE
SURFACE
SPEED
WHEEL
1/4" RUBBER
RPM ADAPTER
RPM ADAPTER WITH
HOLLOWED END FOR
1/4" DIAMETER SHAFTS
WITH FLAT OR CONVEX END
(A)
(B)
(K)
(J)
PRODUCT OVERVIEW
Figure 2 shows all of the controls and indicators and other
physical features of the CT6235B. Familiarize yourself with
their names and locations before continuing.
A. Surface speed wheel
B. 1/2" rubber rpm adapter
(shown inserted
in plastic sleeve)
C. Tachometer shaft
D. Measurement button
(on right side)
E. Function switch,
labeled
“m, m/min, rpm”
F. MEM button
G. Display window
H. Battery compartment
cover (in back)
. Jack for 6-V AC/DC
adapter (on left side)
J. 1/4" rubber rpm adapter
K. 1/4" rubber rpm
adapter with
hollowed end
Fig. 2. The CT6235B’s controls and indicators and other
physical features
6
SURFACE
SPEED WHEEL
1/2" RPM ADAPTER
INSERTED IN BLACK
PLASTIC SLEEVE
C
D
E
F
G
H
K
J
I
B
A
SETUP INSTRUCTIONS
INSTALL BATTERIES
To gain access to the battery compartment, slide its cover in the
back of the instrument (callout H of Fig. 2) down and away from
the unit. Then install four “AA” batteries in the correct orientation,
using the polarity marks on the inside of the compartment as a
guide. Don’t forget to install the batteries over the ribbon, which
makes it easier to remove them later. Replace the battery com-
partment cover, tucking the end of the ribbon under it.
OPERATING INSTRUCTIONS
SIMULATING SPEED MEASUREMENTS
Before using the CT6235B on actual equipment, General sug-
gests that you familiarize yourself with the way the instru-
ment measures, stores and recalls speeds by spinning the
tachometer’s shaft by hand. By simulating readings you can
expect to see in practice, you will safely gain expertise that
will save you time later.
To get started, make sure the black plastic sleeve (see
Fig. 1 (B) ) is installed on the tachometer’s shaft (callout C of
Fig. 2), with the slot of the sleeve over the shaft’s metal pin.
Cradle the tachometer in your right hand. Move the function
switch (callout E of Fig. 2) to either the “m/min” or “rpm”
position. Then press the Measurement button on the right
side of the instrument (callout D of Fig. 2) with your right
thumb. Note that this illuminates the display window. The dis-
play should show “0”, either with the letters “rpm” directly
below it or with the letters “m/min” below it to the left, de-
pending on the position of the function switch.
7
To simulate a speed measurement, keep the tachometer
cradled in your right hand and spin its shaft by “flicking” it
with the middle two fingers on your left hand while pressing
the Measurement button with your right thumb. Note how
the display tracks the force of your flicks, and also how the
instrument powers off whenever the Measurement button
if released (this “dead man switch” feature extends battery
life considerably).
To simulate storing measurements, keep the Measure-
ment button depressed with your right thumb while you
make three simulated speed measurements, as follows:
• Flick the shaft with your left index finger once. Store the
displayed reading by pressing the MEM button with your
left thumb.
• Flick the shaft again to make another simulated measure-
ment. Store this reading by pressing the
MEM button
again.
• Flick the shaft a third time and store the third reading as
well by pressing the MEM button.
After simulating and storing three measurements, release
the Measurement button and do not press it again until in-
structed to.
To simulate recalling stored measurements, press the
MEM button once and hold it. This illuminates the display,
which now shows the highest of the three readings you have
just stored. Note that if you continue holding the
MEM button
,
the display alternates between showing
the highest value and the letters “UP”,
signifying the maximum speed.
8
Also note that releasing the MEM button powers off the dis-
play and the instrument.
Now press the MEM button twice and
hold it. This again illuminates the display,
but now it shows the last reading you
stored, indicated by and alternating with the letters “LA”.
Finally, press the MEM button three times and hold it. This
retrieves the slowest of the three speeds you measured and
stored. This value is shown alternating with the letters “dn”,
signifying the minimum speed.
To try out other memory-related features,
you can now press the Measurement
button on the right side. Now press the
MEM button once, twice and three times
(holding it in each time) and note from the display that all
three of your stored measurements have been erased (indi-
cated by “0.0” readings for UP, dn and LA). You can confirm
this by pressing and holding the MEM button until the display
begins counting down from 20. When the count reaches 0,
the display immediately switches to showing the letters “AN”
on the left side and a number (in this case, “0”) on the right.
(The letters “AN” are an abbreviation for the Ancient Greek
word for “recall.”)
To complete this simulation exercise and put your new expert-
ise to the test, make and store a set of five simulated meas-
urements by hand-spinning the tachometer’s shaft and using
the MEM button. Then, remembering not to press the Meas-
urement button, press and hold the MEM button as many
times as needed to make the display go into countdown mode.
9
Note that because you have stored five measurements, the
display will read “
AN 5
” once the countdown reaches zero. f
you release the
MEM
button and then press and hold it again,
the display will first read “1” and then the value of the first
of the five measurements you stored. f you release the
MEM
button
and then press and hold it again, the display will then
show “
2
”, followed by the value of your second measure-
ment. Release, press and hold again, and the display will
show “
3
”, followed by the value of your third measurement.
By repeating this sequence, you can retrieve up to 96 meas-
urements in the order in which they were stored. Once all of
the stored measurements have been displayed, the tachome-
ter will return to the mode in which pressing the
MEM
button
once, twice or three times calls up the minimum, maximum
and last values of the set of measurements you have stored.
With this simulated experience under your belt, you can now
confidently measure the rotational speed of a spinning motor or
generator shaft, or the linear speed of virtually any conveyor belt.
MEASURING ROTATING SPEEDS
To measure the speed of a rotating shaft, first make sure
that the black plastic sleeve (see Fig. 1 (B)) is installed on the
tachometer’s shaft (callout C of Fig. 2), with the slot of the
sleeve over the shaft’s metal pin. To measure the speed of a
motor’s or generator’s shaft with a hollowed (concave) end,
determine which of the two supplied cone-tipped rpm
adapters (see Fig. 1) fits more snugly in the hollow. Push the
flat end of that adapter into the end of the plastic sleeve. Then
slide the function switch on the front panel (callout E of Fig.2)
to the “rpm” position.
10
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