Flintec DAD143 Series User manual

DAD143 User Manual

DAD143.x

Weighing Indicator

User Manual

DAD 143.x User Manual Profinet Rev.1.1.1 March 2023 Page 2of 95 
TableofContent
 
1Introduction.....................................................................................................................................................................6 
1 Disclaimer .....................................................................................................................................................................................6 
2 Safety Instructions .....................................................................................................................................................................7 
2Specifications ..................................................................................................................................................................8 
......................................................................................................9 
1 Housing & Terminals..................................................................................................................................................................9 
2 Terminals Load Cell Connection.............................................................................................................................................9 
3 Load Cell Connection .................................................................................................................................................................9 
4 Terminals Power Supply.........................................................................................................................................................10 
5 Terminals Service Port RS 232..............................................................................................................................................10 
6 Ethernet Based Ports...............................................................................................................................................................10 
7 LED Indicators Terminal 27 .................................................................................................................................................11 
8 Seal Switch...................................................................................................................................................................................11 
9 Logic Inputs & Outputs............................................................................................................................................................12 
10 Analog Outputs ........................................................................................................................................................................12 
4Communications and Getting started ....................................................................................................................13 
1 Service Port ................................................................................................................................................................................13 
2 Command Language...............................................................................................................................................................13 
3 Baud Rate....................................................................................................................................................................................13 
4 Getting Started via service port RS 232.............................................................................................................................13 
5 Getting Started Via Ethernet based Port, e.g. use ProfiNet Viewer ..........................................................................14 
5Menu Structure for Keybord Setup / Inspection ................................................................................................ 15 
6Setup Via Front Panel Keyboard ............................................................................................................................. 16 
1 Keyboard Buttons.....................................................................................................................................................................16 
2 Use of Keyboard Buttons .......................................................................................................................................................16 
3 Menu 1 System Zero.............................................................................................................................................................17 
4 Menu 2 System Span ...........................................................................................................................................................18 
5 Menu 3 Display ......................................................................................................................................................................19 
6 Menu 4 Filter & Motion Detection...................................................................................................................................20 
7 Menu 5 Analog Output........................................................................................................................................................21 
8 Menu 6 Logic Inputs............................................................................................................................................................ 22 
9 Menu 7 Logic Outputs......................................................................................................................................................... 23 
10 Menu 8 Data Communication..........................................................................................................................................24 
11 Factory Default via Front Panel ..........................................................................................................................................26 
12 Error Codes - shown in the Front Panel Display ............................................................................................................26 
7Examples of calibration .............................................................................................................................................27 
1 Example 1 Calibration procedure using weights..........................................................................................................27 
2 Example 2 ...................................................................29 

DAD 143.x User Manual Profinet Rev.1.1.1 March 2023 Page 3of 95 
8Setup via PC / PLC - Command Overview -..........................................................................................................31 
1 Special Commands of DAD143.x Overview..................................................................................................................34 
1.1 AT Auto Transmit (for service port RS 232 connection, only) ............................................................................................34 
1.2 AT Auto Transmit (for PLC connection).....................................................................................................................................34 
1.3 LE Last Error List (only for RS 232 connection)......................................................................................................................35 
9Setup via PC / PLC - Command Descriptions......................................................................................................36 
1 System Diagnosis Commands ID, IH, IV, IS, SR, RS....................................................................................................36 
1.1 ID Get Device Identity.....................................................................................................................................................................36 
1.2 IV Get Firmware Version................................................................................................................................................................36 
1.3 IS Get Device Status........................................................................................................................................................................36 
1.4 SR Reset DAD143.x Firmware...................................................................................................................................................... 37 
1.5 RS Read Serial Number.................................................................................................................................................................. 37 
2 Calibration Commands CS, SU, RU, FT .............. 37 
2.1 CE Read TAC* Counter / Open Calibration Sequence............................................................................................................. 37 
2.2 .......................................................................................................................................38 
2.3 CI Set Minimum Output Value................................................................................................................................................38 
2.4 MR Set Multi-range / Multi-interval.....................................................................................................................................38 
2.5 DS Set Display Step Size...........................................................................................................................................................39 
2.6 DP Set Decimal Point Position..................................................................................................................................................39 
2.7 CZ Set Calibration Zero Point....................................................................................................................................................39 
2.8 CG Set Calibration Gain (Span)................................................................................................................................................39 
2.9 CV Calibrate Value ......................................................................................................................................................................39 
2.10 AV Show Actual Internal mV/V Value...................................................................................................................................40 
2.11 ZT Zero Tracking...........................................................................................................................................................................40 
2.12 FD Reset to Factory Default Settings......................................................................................................................................40 
2.13 ZR Zero Range.................................................................................................................................................................................40 
2.14 ZI Initial Zero ON / OFF...............................................................................................................................................................40 
2.15 TM Tare mode................................................................................................................................................................................41 
2.16 TN Set / Clear Non-Volatile Tare.............................................................................................................................................41 
2.17 ZN Set / Clear Non-Volatile Zero ............................................................................................................................................41 
2.18 ZM Zero Mode................................................................................................................................................................................41 
2.19 AZ Absolute zero point calibration (eCal).............................................................................................................................41 
2.20 AG Absolute gain calibration (eCal)........................................................................................................................................42 
2.21 CS Save the Calibration Data......................................................................................................................................................42 
2.22 SU Save User Setup in EEPROM.............................................................................................................................................42 
2.23 RU Restore User Setup to DAD143.x......................................................................................................................................42 
2.24 FT Firmware Type........................................................................................................................................................................42 
3 Motion Detection Commands NR, NT............................................................................................................................43 
3.1 - ..............................................................................................................................................................43 
3.2 - ...............................................................................................................................................43 
4 Filter Setting Commands FM, FL, PF, UR ......................................................................................................................43 
4.1 FM Filter Mode...................................................................................................................................................................................43 
4.2 FL Filter Settings...........................................................................................................................................................................44 
4.3 PF Pre-filter....................................................................................................................................................................................46 
4.4 UR Update Rate and Averaging...............................................................................................................................................46 
5 Taring and Zeroing Commands SZ, RZ, ZN, ST, RT, SP, TN, RW, TI.......................................................................46 
5.1 SZ Set System Zero..........................................................................................................................................................................46 
5.2 RZ Reset Zero................................................................................................................................................................................46 
5.3 ST Set Tare......................................................................................................................................................................................47 
5.4 RT Reset Tare.................................................................................................................................................................................47 
5.5 SP Set Preset Tare..........................................................................................................................................................................47 
5.6 TW Window for Automatic Taring........................................................................................................................................47 
5.7 TI Averaging Time for Automatic Taring................................................................................................................................48 
6 Output Commands GG, GN, ON, GT, GS, GW, GA, GH, GM, RM, GO, GV..............................................................48 
6.1 GG Get Gross Value..........................................................................................................................................................................48 
6.2 GN Get Net Value..........................................................................................................................................................................48 
6.3 GT Get Tare Value.......................................................................................................................................................................48 

DAD 143.x User Manual Profinet Rev.1.1.1 March 2023 Page 4of 95 
6.4 GS Get ADC Sample Value........................................................................................................................................................48 
6.5 .......................................................................................................................48 
6.6 OF Output Format for Data String GW................................................................................................................................49 
6.7 GA Get Triggered Average Value ............................................................................................................................................49 
6.8 GH Get Hold Value..........................................................................................................................................................................50 
6.9 TH Trigger Hold Value.................................................................................................................................................................50 
6.10 GM Get Peak Value......................................................................................................................................................................50 
6.11 RM Reset of Peak Value.............................................................................................................................................................50 
6.12 GO Get Peak To Peak Value......................................................................................................................................................50 
6.13 GV Get Valley Value....................................................................................................................................................................50 
7 Auto-Transmit Commands SG, SN, SW, SA, SH, SM, SO, SV...................................................................................50 
7.1 SG Send Gross Value continuously.................................................................................................................................................51 
7.2 SN Send Net Value continuously................................................................................................................................................51 
7.3 ...........................................................................................51 
7.4 SA Send Triggered Average Value automatically.................................................................................................................51 
7.5 SH Send Hold Value continuously..............................................................................................................................................51 
7.6 SM Send Peak Value continuously............................................................................................................................................51 
7.7 SO Send Peak To Peak Value continuously..........................................................................................................................51 
7.8 SV Send Valley Value continuously.........................................................................................................................................51 
8 Logic Input Functions & Status ........................................................................................................................52 
8.1 ..............................................................................................................................................................................52 
8.2 IN Read status of the logic inputs...........................................................................................................................................52 
9 Logic Output Commands - .....................................................................................52 
9.1 IO Read / Modify the Status ofthe logic Outputs..................................................................................................................52 
9.2 OM Control ofthe logic outputs by the host application ...............................................................................................53 
9.3 ............................................................................................................................................53 
9.4 .......................................................................................................................................................................54 
9.5 ...................................................................................................................54 
9.6 .............................................................................................................................................................55 
9.7 HT Hold time for all Setpoints....................................................................................................................................................55 
10 Communication Setup Commands AD, BR, DX, OP, CL, TD....................................................................................55 
10.1 AD Device Address.......................................................................................................................................................................55 
10.2 BR Baud Rate.................................................................................................................................................................................55 
10.3 DX Operation Mode Half-/Full-Duplex.................................................................................................................................56 
10.4 OP Open Device............................................................................................................................................................................56 
10.5 CL Close Devices..........................................................................................................................................................................56 
11 Analog Output AA, AH, AL, AM, AR (only in DAD 143.1)............................................................................................ 57 
11.1 AA Analog Output Base............................................................................................................................................................57 
11.2 AH Set Analog High Level..........................................................................................................................................................57 
11.3 AL Set Analog Low Level..............................................................................................................................................................57 
11.4 AM Set Analog Output Mode..................................................................................................................................................57 
11.5 AR Set Analog Reference Value...............................................................................................................................................57 
12 Save Calibration and Setup CS, WP, SS, AS, GI, PI......................................................................................................58 
12.1 CS Save the Calibration Data......................................................................................................................................................58 
12.2 WP Save the Setup Parameters..............................................................................................................................................58 
12.3 SS Save Setpoint Parameters.....................................................................................................................................................58 
12.4 AS Save Analog Output Parameters (only DAD 143.1).......................................................................................................58 
12.5 GI Get an Image File from the EEPROM.................................................................................................................................58 
12.6 PI Download an Image File to the EEPROM..........................................................................................................................59 
13 Trigger Commands SD, MT, GA, TE, TR, TL, SA...........................................................................................................59 
13.1 SD Start Delay Time....................................................................................................................................................................59 
13.2 MT Measuring Time....................................................................................................................................................................59 
13.3 GA Get Triggered Average Value............................................................................................................................................59 
13.4 TE Trigger Edge.............................................................................................................................................................................60 
13.5 TR Software Trigger....................................................................................................................................................................60 
13.6 TL Trigger Level.............................................................................................................................................................................60 
13.7 SA Send Triggered Average Value automatically..............................................................................................................60 
Legal For Trade Applications.................................................................................................................................... 61 

DAD 143.x User Manual Profinet Rev.1.1.1 March 2023 Page 5of 95 
1 Access to metrological data and weighing range adjustment ...................................................................................61 
2 Protection of the metrological data and the scale calibration...................................................................................61 
Calibration and Calibration Sequence....................................................................................................................62 
Firmware Update Program.......................................................................................................................................63 
1 FU Firmware Update .............................................................................................................................................................63 
2 FD Reset to Factory Default Settings ................................................................................................................................64 
3 Import / Export of Device Settings.....................................................................................................................................64 
Service Commands Overview ProfiNet..............................................................................................................65 
1 General System Command PS.........................................................................................................................................65 
1.1 PS Protocol Select.......................................................................................................................................................................65 
2 Ethernet Setup Commands NA, NM, NG, DN and MA...............................................................................................65 
2.1 NA Network Address (Read only)...........................................................................................................................................65 
2.2 NM Network Mask (Read only)...............................................................................................................................................65 
2.3 NG Network Gateway (Read only).........................................................................................................................................66 
2.4 DN Device Name (Read only)...................................................................................................................................................66 
2.5 MA MAC Addresses (Read only).............................................................................................................................................66 
Cyclic Data Transfer - ProfiNet................................................................................................................................67 
1 Data sent from the DAD 143.x to the PLC........................................................................................................................67 
1.1 Data package sent from the DAD 143.x.................................................................................................................................67 
1.2 CmdStatus........................................................................................................................................................................................67 
1.3 CmdRdData......................................................................................................................................................................................68 
1.4 Data1...................................................................................................................................................................................................68 
1.5 Data2..................................................................................................................................................................................................68 
1.6 Qualifier.............................................................................................................................................................................................68 
1.7 IoData.................................................................................................................................................................................................68 
1.8 DataType1.........................................................................................................................................................................................68 
1.9 DataType2........................................................................................................................................................................................68 
2 Data sent from the PLC to the DAD 143.x........................................................................................................................68 
2.1 Data package sent to the DAD 143.x.......................................................................................................................................68 
2.2 CmdWrData.....................................................................................................................................................................................69 
2.3 Index...................................................................................................................................................................................................69 
2.4 Subindex............................................................................................................................................................................................69 
2.5 RW.......................................................................................................................................................................................................69 
2.6 SendCmd...........................................................................................................................................................................................69 
2.7 ShortCmd..........................................................................................................................................................................................69 
2.8 Select1................................................................................................................................................................................................69 
2.9 Select2................................................................................................................................................................................................69 
Acyclic Data Transfer - ProfiNet .............................................................................................................................70 
1 Acyclic read example..............................................................................................................................................................70 
2 Status code.................................................................................................................................................................................71 
Appendix A DAD 143.x GSDML File ......................................................................................................................71 
Appendix B Parameter list for the DAD 143.x..................................................................................................82 
Instructions for program or higher .................................................................82 
 

DAD 143.x User Manual Profinet Rev.1.1.1 March 2023 Page 6of 95

1Introduction

The all-in-one Digital Amplifier DAD 143.x is a universal device for any weighing, filling or dosing operations

and for force measurements with strain gage sensors. The DAD143 is designed for DIN (TS35) rail mount.

To grant the quality and allow legal weighing, the DAD143.x is OIML R76 approved (pending).

The DAD 143.x supports a number of industrial Ethernet based protocols for industrial weighing, control and

- -

for direct control of valves or bars etc.

The device can be controlled either by the front keys, via service port RS232 or 2 Ethernet based ports. The 2

logic inputs and 3 logic outputs make complex control functions easy. The 3 logic outputs can be controlled

external, too.

1.1 Disclaimer

No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by

any means, mechanical, photocopying, recording, or otherwise, without the prior written permission of

Flintec.

No patent liability is assumed with respect to the use of the information contained herein. While every

precaution has been taken in the preparation of this book, Flintec assumes no responsibility for errors or

omissions. Neither is any liability assumed for damages resulting from the use of the information contained

herein.

The information herein is believed to be both accurate and reliable. Flintec, however, would be obliged to be

informed if any errors occur. Flintec cannot accept any liability for direct or indirect damages resulting from

the use of this manual.

Flintec reserves the right to revise this manual and alter its content without notification at any time.

Neither Flintec nor its affiliates shall be liable to the purchaser of this product or third parties for damages,

losses, costs, or expenses incurred by purchaser or third parties as a result of: accident, misuse, or abuse of

this product or unauthorized modifications, repairs, or alterations to this product, or failure to strictly comply

with Flintec operating and maintenance instructions.

Flintec shall not be liable against any damages or problems arising from the use of any options or any

consumable products other than those designated as Original Flintec Products.

NOTICE: The contents of this manual are subject to change without notice.

DAD 143.x User Manual Profinet Rev.1.1.1 March 2023 Page 7of 95

1.2 Safety Instructions

CAUTION: READ this manual BEFORE operating or servicing this equipment. FOLLOW

these instructions carefully. SAVE this manual for future reference. DO NOT allow

untrained personnel to operate, clean, inspect, maintain, service, or tamper with this

equipment. ALWAYS DISCONNECT this equipment from the power source before

cleaning or performing maintenance.

CALL Flintec for parts, information, and service.

WARNING: Only permit qualified personnel to service this equipment. Exercise care when

making checks, tests and adjustments that must be made with power on. Failing to

observe these precautions can result in bodily harm.

WARNING: For continued protection against shock hazard connect to properly grounded

outlet only. Do not remove the ground prong.

WARNING: Disconnect all power to this unit before removing the fuse or servicing.

WARNING: Before connecting/disconnecting any internal electronic components or

interconnecting wiring between electronic equipment always remove power and wait at

least thirty (30) seconds before any connections or disconnections are made. Failure to

observe these precautions could result in damage to or destruction of the equipment or

bodily harm.

CAUTION: Observe precautions for handling electrostatic sensitive devices.

DAD 143.x User Manual Profinet Rev.1.1.1 March 2023 Page 8of 95

2Specifications

DAD 143.x Specifications

Accuracy class

III

Test certificate according OIML R76

EU Type approved for 10000 intervals

AD converter

Delta-Sigma, ± 24 bit

Analog input range

±15 mV bipolar (± 3 mV/V @ 5 VDC excitation)

Minimum input sensitivity

0.2 μV/e (legal for trade); 0.05 μV/d (non legal for trade)

Linearity

< 0.001 % FS

Temperature effect on zero

< ±4 ppm/°K (typical < ±2 ppm/°K)

Temperature effect on span

< ±8 ppm/°K (typical < ±4 ppm/°K)

Excitation

5 V DC, load cell(s) resistance 50 - 2000 ohms; 6-wire technics

Conversion rate

Max. 600 values/second, selectable in 8 steps

Resolution external

± 600 000 counts @ ± 3 mV/V input signal

CALIBRATION & WEIGHING FUNCTIONS

Calibration

Electronical calibration in mV/V (eCal) or with test weight(s)

Digital low pass filter

FIR Filter 2.5 to 19.7 Hz or IIR Filter 0.25 to 18 Hz - adjustable in 8 steps

Weighing functions

Zero, gros, tare, net, filter, etc.

Application modes

Nonautomatic weighing instrument (NAWI) or triggered measurement

Communication & Setup

Communication ports

RS232 and Ethernet

Setup & Calibration

via front panel butt

Display

green,

spectral filter 565 nm for improved contrast

Keyboard

4 pcs, Ø 3mm robust, for setup / calibration, zero, tare

Power supply

10 ... 30 VDC, < 4.0 W @ 24 VDC

Environmental Conditions

Operating temperature

-15 °C to +55 °C at maximal 85% rh, non-condensing

Storage temperature

-30 °C to +70 °C

Enclosure & protection

Plastic housing, for DIN rail mount (TS35) , protection IP40

Dimensions and weight

120 x 102 x 23 mm (L x H x W), weight approx. 170 g

Vibration resistance

2.5g @ operation, 5g @ storage

Service Port

RS 232, 9600 ... 460800 Baud half/full duplex

Protocol & Address range

ASCII; address range 255

Ethernet Ports (2 pcs.)

RJ45, 10/100 Mbit/s, integrated 2 port switch, isolated

Duplex modes

Half Duplex, Full Duplex, Auto-Negotiation

MDI modes

MDI, MDI-X, Auto-MDIX

Data transport layer

Ethernet II, IEEE 802.3

Analog current output (DAD143.1 only)

0 20mA or 4 20mA, 500ohm, isolated or

Analog voltage output (DAD143.1 only)

0 10V, 0 5V, ±5V, ±10V, 10kohm, isolated

Digital logic inputs

2 inputs (10 30V, 1 3mA), commond ground, isolated

Digital logic outputs

3outputs (semiconductor relais) 30 V DC/AC, 0.5 A,

common ground, isolated

DAD 143.x User Manual Profinet Rev.1.1.1 March 2023 Page 9of 95

3Hardware, Wiring and

3.1 Housing & Terminals

Scale information for ‘legal for trade’ use

3.2 Terminals Load Cell Connection

Colour code of e.g. standard load cells

3.3 Load Cell Connection

The load cell wiring should be made carefully before energizing to avoid damages to the amplifier and the

load cells. The input resistance of the load cells that you want to connect should be 50 Ω(ohms).

In case of using a load cell / scale with 4 wire cable, you have to short-circuit (bridge) the pins 1 & 2 and 6 & 7.

Remark:

4-wire cable of a load cell, as the cable is part of the factory calibration for

signal & temperature compensation.

DAD 143.x

Load cell

input

Function

Pin no.

+ Exc

+ Excitation for load cell

+ Sen

+ Sense for load cell

+ Inp

+ Signal of load cell

Shld.

Shield load cell

–Inp

–Signal of load cell

–Sen

–Sense for load cell

–Exc

–Excitation for load cell

Terminals of the DAD 143.x

DAD 143.x User Manual Profinet Rev.1.1.1 March 2023 Page 10 of 95

3.4 Terminals Power Supply

Depending on the grounding concept of the plant/scale, terminal 20 or 21 has to be connected to terminal 22.

Terminal 4 (shld load cell) and 22 (Ground chassis) are internal connected.

Note: The power supply must be able to support about 200mA per DAD 143.x.

3.5 Terminals Service Port RS 232

The RS 232 port can be used for communication with a PC or PLC system.

3.6 Ethernet Based Ports

Please Note

: None s the protocol Ethernet TCP/IP !!!

DAD 143.x

RS 232

Function

Terminal no.

TxD

Transmit Data

RxD

Receive Data

GND

Signal ground RS 232

The two RJ45 Ethernet ports (28 & 29) are connected to an

internal switch. The Ethernet ports support 10BASE-T and

100BASE-TX. Half-, Full- and auto negotiated duplex mode.

MDI, MDI-X and Auto-MDIX crossover control.

Signal

Description

Tx+

Transmit data positive

Tx-

Transmit data negative

Rx+

Receive data positive

Term 1

Connected and terminated to

“Shld” via RC combination *

Term 1

Rx-

Receive data negative

Term 2

Connected and terminated to

“Shld” via RC combination *

Term 2

*Bob Smith termination

DAD 143.1

Power in

Function

Pin no.

Power supply +12..24 V DC

Common ground / 0 V DC

Shld.

Chassis ground

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