Festo SPC200 Series User manual

Smart Positioning Controller SPC200

Fieldbus module

PROFIBUS-DP

Type SPC200-COM-PDP

Author: S. Breuer

Translation: Douglas Smith

Editors: H.-J. Drung, M. Holder

Layout: Festo AG & Co., Dept. KI-TD

Type setting: KI-TD

Edition: 9904NH

(Festo AG & Co., D-73726 Esslingen,

Federal Republic of Germany, 1999)

The copying, distribution and utilization of this docu-

ment as well as the communication of its contents to

others without expressed authorization is prohibited. Of-

fenders will be held liable for the payment of damages.

patent, utility model or ornamental design registration.

Printed on 100 % recycled paper

SPC200-COM-PDP 9904NH I

Order no.: 188 893

Description: Manual

Designation: P.BE-SPC200-COM-PDP-GB

II SPC200-COM-PDP 9904NH

Contents

Designated use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V

Target group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VI

Important user instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VI

Danger categories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VI

Notes on this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VIII

Product-specific terms and abbreviations . . . . . . . . . . . . . . . . . . . . . . . . IX

1. System summary

1.1 System structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

1.2 Connecting and display elements on the PROFIBUS module . . 1-4

1.3 Basic structure for operation on the PROFIBUS-DP. . . . . . . . . . 1-5

1.4 Operating modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7

2. Fitting

2.1 Fitting and removing the field bus module. . . . . . . . . . . . . . . . . . 2-4

3. Installation

3.1 General instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

3.2 Connecting the PROFIBUS-DP interface . . . . . . . . . . . . . . . . . . 3-4

3.3 Connecting the SPC200 via a branch line. . . . . . . . . . . . . . . . . . 3-9

3.4 Optical-fibre waveguide connection . . . . . . . . . . . . . . . . . . . . . . 3-10

4. Commissioning

4.1 Procedure for commissioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

4.1.1 Additional instructions on commissioning with WinPISA. . . . . . . 4-4

4.2 Preparations for commissioning the field bus . . . . . . . . . . . . . . . 4-9

4.2.1 Setting the PROFIBUS address with WinPISA . . . . . . . . . . . . . 4-10

4.2.2 Setting the PROFIBUS address with the control panel. . . . . . . 4-12

4.3 Configuring the SPC200 as a PROFIBUS slave. . . . . . . . . . . . 4-14

4.3.1 Configuration with COM PROFIBUS . . . . . . . . . . . . . . . . . . . . . 4-20

4.3.2 Configuration with STEP 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-25

4.3.3 Configuration with DP masters of other manufacturers. . . . . . . 4-30

SPC200-COM-PDP 9904NH III

4.4 Instructions on commissioning the PROFIBUS . . . . . . . . . . . . 4-38

4.4.1 Start-up reaction of the field bus module. . . . . . . . . . . . . . . . . 4-40

4.4.2 Response monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-42

4.4.3 Commissioning on the field bus. . . . . . . . . . . . . . . . . . . . . . . . 4-43

5. Diagnosis and error treatment

5.1 General instructions on diagnosis . . . . . . . . . . . . . . . . . . . . . . . 5-3

5.2 On-the-spot diagnosis. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

5.3 Diagnosing with WinPISA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

5.4 Diagnosing with PROFIBUS-DP. . . . . . . . . . . . . . . . . . . . . . . . . 5-7

5.5 Diagnosing with the programmer/PC . . . . . . . . . . . . . . . . . . . . 5-14

A. Technical appendix

A.1 Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3

A.2 Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5

IV SPC200-COM-PDP 9904NH

Designated use

The field bus module type SPC200-COM-PDP has been

designed for connecting the SPC200 to the PROFIBUS-

DP in accordance with EN50170 part 2. With this field bus

module, the SPC200 can be operated as a slave on the

PROFIBUS-DP. Maximum one field bus module may be

installed.

The basic components and modules for the SPC200

are described in the User Manual type P.BE-SPC200-...

You must observe at all costs the safety precautions

described therein as well as the designated use of the

individual components and modules. Please observe

also the notes on safety in the operating instructions for

the pneumatic components used. The SPC200 as well

as the modules and cables to be connected may only

be used as follows:

– as intended

– in their original state

– without any modifications

– in perfect technical condition

If used with additional commercially-available compo-

nents, such as sensors and actuators, the specified

limits for pressures, temperatures, electrical specifica-

tions, torques, etc. must be observed. Local and na-

tional technical regulations must also be observed.

SPC200-COM-PDP 9904NH V

Target group

This manual is directed exclusively at technicians

trained in control and automation technology and who

have experience in installing, commissioning, pro-

gramming and diagnosing stepping motor axes.

Important user instructions

This manual contains instructions on possible dangers

which can occur if the SPC200 is not used correctly.

These instructions are printed in italics, are placed in a

frame and also marked with a pictogram.

Danger categories

A distinction is made beween the following:

WARNING: This means that considerable injury to

people and/or damage to property can occur if these

instructions are not observed.

CAUTION: This means that injury to people and/or

damage to property can occur if these instructions

are not observed.

PLEASE NOTE: This means that damage to

property can occur if these instructions are not ob-

served.

VI SPC200-COM-PDP 9904NH

Pictograms and symbols supplement the danger in-

structions and draw attention to the nature and conse-

quences of dangers.

Pictograms

The following pictograms are used:

Uncontolled movements of loose tubing

Unintentional movements of the connected actuators

High electric voltage or undefined switching status of

the electronic components which consequently affect

connected circuits.

Electrostatically vulnerable components which will be

damaged if the contacts are touched.

Recommendations and tips are marked with this picto-

gram.

•This point marks activities which can be carried out

in any order.

Text

markings

1. Numbers denote activites which must be carried out

in the sequence listed.

– Hyphens denote general activities.

SPC200-COM-PDP 9904NH VII

Notes on this manual

This manual contains general basic information on fit-

ting as well as installing and commissioning the

SPC200 as a PROFIBUS-DP slave. Reference is made

to the SPC200 Smart Positioning Controller with opera-

ting system version V 3.x and with WinPISA as from

version 3.x.

Manuals on the SPC200 Smart Positioning Controller

Type Name Contents

System

manual SPC200 Smart Positioning

Controller, manual

type P.BE-SPC200-GB

Installation, commissioning and

diagnosis with the SPC200; standard

components and modules

Software

manual Software package

WinPISA

type P.SW-WIN-PISA-GB

Functions of the WinPISA software

package

Help system Help system for WinPISA

(contained in WinPISA) WinPISA help system

Manuals Field bus module

type P.BE-SPC200-COM-... Installation, commissioning and

diagnosis of the relevant field bus module

Stepping motor indexer

module

type P.BE-SP200-SMX-...

Installation, commissioning and

diagnosis when using a stepping motor

Special information on commissioning, programming

and diagnosing the SPC200 with the WinPISA software

package can be found in the relevant manual for Win-

PISA. Information on the electric axes, drive packages

and sensors can be found in the documentation sup-

plied with the product.

VIII SPC200-COM-PDP 9904NH

Product-specific terms and abbreviations

The following product-specific terms and abbreviations

are used in this manual:

Term/abbreviation Meaning

Bus segment Bus cable between two terminating resistors. A bus segment

contains maximum 32 slaves. A PROFIBUS-DP system contains at

least one bus segment with at least 2 slaves. Further bus segments

can be connected with the aid of repeaters.

GSD file Device data base file in which all specific features of the slave are

stored (e.g. number of I/Os, number of diagnostic bytes etc.).

I Digital input

I/Os Digital inputs and outputs

Modules Plug-in cards which must be inserted in the rack of the SPC200.

PLC/IPC Programmable logic controller/industrial PC

PROFIBUS PROcess FIeld BUS; German processing and field bus standard

specified in the PROFIBUS standard EN 50170 volume 2.

PROFIBUS address Serves for clearly identifying a slave on the PROFIBUS

PROFIBUS-DP Protocol variant "decentral periphery"

Q Digital output

Record select

mode Operating mode of the SPC200 which supports close coupling with a

higher-order PLC/IPC.

Repeater Operating media for amplifying bus signals and connecting

segments over long distances.

Start/stop mode Operating mode of the SPC200 which supports both autonomous

operation and control by a higher-order PLC/IPC.

Terminating

resistor Resistor for minimizing signal reflexions. Terminating resistors must

be fitted or switched in at the end of bus segment cables.

SPC200-COM-PDP 9904NH IX

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