Festo CMSX-...-C-U-F1 series User manual

Description

8080774

2017-12b

[8060617]

Positioner

CMSX-...-C-U-F1-...

2 Festo – CMSX-...-C-U-F1-...– 2017-12b

Translation of the original instructions

CMSX-...--C-U-F1-...EN

Identification of hazards and instructions on how to prevent them:

Warning

Hazards that can cause death or serious injuries

Caution

Hazards that can cause minor injuries

Other symbols:

Note

Material damage or loss of function

Text designations:

 Activities that may be carried out in any order

1. Activities that should be carried out in the order stated

– General lists

èResult of an action/References to more detailed information

CMSX-...-C-U-F1-...

Festo – CMSX-...-C-U-F1-...– 2017-12b English 3

Table of contents

1 About this document 5......................................................

1.1 Further applicable documents 5...............................................

2 Safety 5..................................................................

2.1 Intended use 5.............................................................

2.2 Return to Festo 5...........................................................

3 Product overview 6.........................................................

3.1 Function 6.................................................................

3.2 Configuration 6............................................................

3.3 Product variants and type code 8..............................................

3.4 Safety function 9...........................................................

3.4.1 CMSX-P-S-…-D-…-A-G1 (rotary, double-acting) 10..........................

3.4.2 CMSX-P-S-…-D-…-A, 2nd generation (rotary, double-acting) 10................

3.4.3 CMSX-P-S-…-D-…-C-G1 (rotary, double-acting) 11..........................

3.4.4 CMSX-P-S-…-D-…-C, 2nd generation (rotary, double-acting) 11................

3.4.5 CMSX-P-S-…-S-…-A, 2nd generation (rotary, single-acting) 12.................

3.4.6 CMSX-P-SE-…-D-…-A, 2nd generation (linear, double-acting) 12...............

3.4.7 CMSX-P-SE-…-D-…-C, 2nd generation (linear, double-acting) 13...............

4 Further information 13.......................................................

5 Service 13.................................................................

6 Transport and storage 13.....................................................

7 Mounting 14...............................................................

7.1 CMSX-P-S-… (rotary) 14.......................................................

7.2 CMSX-P-SE-… (linear) 16......................................................

8 Installation 17..............................................................

8.1 Pneumatic 17...............................................................

8.2 Electrical 18................................................................

8.2.1 CMSX-P-S-… (rotary) 18...............................................

8.2.2 CMSX-P-SE-… (linear) 19..............................................

8.2.3 Pin allocation 20....................................................

CMSX-...-C-U-F1-...

4 Festo – CMSX-...-C-U-F1-...– 2017-12b English

9 Commissioning 23...........................................................

9.1 Menu structure – overview 25..................................................

9.1.1 Overview CMSX-P-S-… (rotary) 25.......................................

9.1.2 Overview CMSX-P-SE-… (linear) 26......................................

9.2 Menu structure - basic menu level 27............................................

9.2.1 Normal position 27..................................................

9.2.2 Operating statuses 29................................................

9.2.3 Operating modes 29.................................................

9.3 Menu structure - main menu 30.................................................

9.3.1 Menu 1 SENSOR 31..................................................

9.3.2 Menu 2 CONFIG 32..................................................

9.3.3 Menu 3 PARA 37....................................................

9.3.4 Menu 4 CURVE 41...................................................

9.3.5 Menu 5 INFORM 43..................................................

9.3.6 Menu 6 INIT 44.....................................................

9.4 Switch on positioner 45.......................................................

9.5 Check sensing range of the path/angle sensor 45..................................

9.6 Initialisation 47.............................................................

9.6.1 Perform automatic initialisation (AutoInit) 47.............................

9.6.2 Perform user-guided initialisation (UserInit) 49............................

9.7 Set parameters 50...........................................................

9.8 Complete commissioning 50...................................................

10 Operation 50...............................................................

11 Maintenance 51.............................................................

12 Fault clearance 51...........................................................

13 Dismantling 53.............................................................

13.1 CMSX-P-S-… (rotary) 53.......................................................

13.2 CMSX-P-SE-… (linear) 53......................................................

14 Disposal 53................................................................

15 Technical data 54............................................................

Index 56........................................................................

CMSX-...-C-U-F1-...

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1 About this document

This document describes the mode of operation, mounting, installation and commissioning of the

product. Certain aspects of use are described in other documents and must be observed

è1.1 Further applicable documents.

1.1 Further applicable documents

For all available product documentation èwww.festo.com/pk

2 Safety

2.1 Intended use

The positioner is intended for controlling the position of the following actuators in process automation

systems:

– pneumatic quarter turn actuators (single- or double-acting)

– pneumatic drives (double-acting) with connected external path/angle sensor

Quarter turn actuators with a mechanical interface in accordance with VDI/VDE recommendation 3845

are suitable for operation of the positioner CMSX-P-S… (rotary).

 Mounting and commissioning is to be carried out only by qualified personnel, in accordance with the

documentation.

 The product may only be used in its original status without unauthorized modifications.

 Only use the product if it is in perfect technical condition.

 Observe the product labelling.

 Only use compressed air in accordance with the specifications èTechnical data.

 The cable connector supplied only for cable throughfeed. To achieve the degree of protection IP65,

seal each cable entry tight (cable fitting, blanking plug).

 Observe the handling specifications for electrostatically sensitive devices.

2.2 Return to Festo

Hazardous substances can endanger the health and safety of personnel and cause damage to the

environment. To prevent hazards, the product should only be returned upon explicit request by Festo.

 Consult your regional Festo contact.

 Complete the declaration of contamination and attach it to the outside of the packaging.

 Comply with all legal requirements for handling hazardous substances and transporting dangerous

goods.

CMSX-...-C-U-F1-...

6 Festo – CMSX-...-C-U-F1-...– 2017-12b English

3 Product overview

3.1 Function

The CMSX digital electropneumatic positioner enables simple and efficient position control based on

the PID control algorithm. The position specification is provided via an analogue setpoint signal.

The current position of the actuator is detected as follows:

– CMSX-P-S-… (rotary): through an integrated potentiometer

– CMSX-P-SE-… (linear): through an external path/angle sensor

The PID controller compares the measurement value with the analogue-specified setpoint value and

actuates the solenoid valves.

3.2 Configuration

123 45 6

9aJaAaB

1Housing cover

2Inspection window for LCD display

3Housing screws

4Blanking plug

5Cable entry with cable fitting for electrical

connecting cable

6Mounting thread for mounting bridge

7Shaft

8Mechanical coupling

9Base plate

aJ Housing

aA Pneumatic connections (G1/8)

aB Earth terminal

Fig. 1 CMSX-P-S-… operating elements and connections (rotary)

CMSX-...-C-U-F1-...

Festo – CMSX-...-C-U-F1-...– 2017-12b English 7

123 45 66

aJ 9 8 7

1Housing cover

2Inspection window for LCD display

3Housing screws

4Cable entry with cable fitting for external

path/angle sensor

5Cable entry with cable fitting for electrical

connecting cable

6Mounting thread

7Base plate

8Housing

9Pneumatic connections (G1/8)

aJ Earth terminal

Fig. 2 CMSX-P-SE-… operating elements and connections (linear)

CMSX-...-C-U-F1-...

8 Festo – CMSX-...-C-U-F1-...– 2017-12b English

4567 3

1LCD display

2Terminal strip 1 (pin 1…14)

3Terminal strip 2 (pin 1…3)

4Terminal strip 3 (pin15,16)

5Pushbutton Set

6Pushbutton Sub

7Pushbutton Add

8Earth terminal

Fig. 3 Operating elements and connections in the device – example: CMSX-P-SE-… (linear)

Menu-driven configuration and commissioning can be carried out with the Add, Sub and Set

pushbuttons. During commissioning, setpoint values can be specified using the pushbuttons.

3.3 Product variants and type code

Characteristic Value Description

Type CMSX Positioner for process automation

Product version PPrimarily polymers

Design S Positioner, displacement/angle measurement integrated

SE Positioner, displacement/angle measurement external

Display type CLCD, backlit

Setpoint value UConfigurable (0 … 10 V, 0 … 20 mA, 4 … 20 mA)

Position feedback F1 4…20 mA

Function D Double-acting

S Single-acting

Nominal flow rate 50 50 l/min

130 130 l/min

Safety function AOpen or close in case of breakdown

CBlock in case of breakdown

Generation G1 1st generation

2nd generation

Tab. 1 Type code CMSX – example: CMSX-P-S-C-U-F1-D-50-A

CMSX-...-C-U-F1-...

Festo – CMSX-...-C-U-F1-...– 2017-12b English 9

3.4 Safety function

If the electrical power supply fails, the positioner will react differently, depending on the product

variants and actuator system (failure of the operating voltage supply or the setpoint specification)

èTab. 2.

If the operating voltage supply is switched back on, the last operating status is immediately effective.

If the PID controller is activated, the current setpoint value is immediately valid.

Safety position in case of

electrical power failure,

pneumatic compressed air

supply present

Safety position in case of

failure of the pneumatic

compressed air supply,

electric power present

Safety position in case of

failure of both the

pneumatic compressed air

supply and electric power

Single-

acting

drives

CMSX-P-S-…-A

Regulating action opening/

closing, dependent on the

initial position of

the actuator

Undefined CMSX-P-S-…-A

Regulating action opening/

closing, dependent on the

initial position of

the actuator

Double-

acting

drives

CMSX-P-S-…-D-…-A

CMSX-P-SE-…-S-…-A

Regulating action opening/

closing, dependent on the

connection of the working

ports 2 and 4

CMSX-P-S-…-D-…-A

CMSX-P-SE-…-S-…-A

Undefined

Bring actuator into

the safety position as

needed with a pneumatic

emergency supply.

CMSX-P-S-…-D-…-C

CMSX-P-SE-…-S-…-C

Regulating effect blocking

CMSX-P-S-…-D-…-C

CMSX-P-SE-…-S-…-C

Regulating effect blocking

Only valid for

CMSX-…, 2. Generation

Tab. 2 Overview of safety position (pneumatic initial position)

CMSX-...-C-U-F1-...

10 Festo – CMSX-...-C-U-F1-...– 2017-12b English

3.4.1 CMSX-P-S-…-D-…-A-G1 (rotary, double-acting)

1Drive

2Working port (4)

3Working port (2)

Fig. 4 Safety position (pneumatic initial position) CMSX-P-S-…-D-…-A-G1

Working port (2) is pressurised.

Working port (4) is exhausted.

The regulating effect is opening or closing.

The process valve is opened or closed, dependent on the tubing connection of the positioner to

the actuator.

3.4.2 CMSX-P-S-…-D-…-A, 2nd generation (rotary, double-acting)

1Drive

2Working port (4)

3Working port (2)

Fig. 5 Safety position (pneumatic initial position) CMSX-P-S-…-D-…-A

Working port (2) is pressurised.

Working port (4) is exhausted.

The regulating effect is opening or closing.

The process valve is opened or closed, dependent on the tubing connection of the positioner to

the actuator.

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