Exmark VIKING HYDRO Manual

VIKINGHYDRO™

SetupInstructions

ForSerialNos.314,000,000&Higher

WARNING

CALIFORNIA

Proposition65Warning

ThisproductcontainsachemicalorchemicalsknowntotheStateofCaliforniato

causecancer,birthdefects,orreproductiveharm.

TheengineexhaustfromthisproductcontainschemicalsknowntotheStateofCalifornia

tocausecancer,birthdefects,orotherreproductiveharm.

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.Partnumbersnotshownareavailableonthedealer

extranet.

DealerPack

Part#DescriptionQty.Use

323-4Screw,HH3/8-16x3/4inch8

3290-357Nut,Whizlock3/8-16inch8Installingthefrontcasterwheels.

107-4543Clamp,Tank2

322-10Screw,HH5/16-18x22

3256-3Washer,5/16Std2

104-8300Nut,Nyloc5/16-18Flg2

Installingthefueltank.

323-6Screw,HH3/8-16x1inch4

3290-357Nut,Whizlock3/8-16inch4

98–5975Washer,SpringDisc4

Installingthehandleassembly.

1-806003Hairpin,Cotter1InstallthePTOengagementlinkage.

1-806003Hairpin,Cotter1

1-808280Pin,Clevis1

3272-5Pin,Cotter3/32x1/2inch1

Installingthespeedcontrolrod.

322-9Screw,HH5/16-18x13/4inch2

3296-29Nut,Nyloc5/16-18inch2

3220-16Nut,Jam3/8-24inchLH2

Installingthewheeldrivelinkages.

1-303287Tie,Cable6Connectingthewireharness.

103-2106Key,ExmarkLogo1

1-603511Key,Standard1

Fillouttheonlinewarrantyregistration

formandplacekeysintoliterature

pack.

P .O.Box808

Beatrice,NE68310

PartNo.4501-701Rev.A

PrintedintheUSA

AllRightsReserved*4501-701*A

LiteraturePack

Manual,Operator's

Manual,EngineOperator's

UncratingtheUnit

1.Leavingtheunitonthepallet,placetheupperhandle

assemblyandthefueltankattherearofthemachine.

Placethecastersatthefrontoftheunit.

2.Placealengthof4inchx4inch(10cmx10cm)

blockbetweenthefrontofthemowerdeckandthe

pallet.

3.Removetheboltbagfromunderthemowerdeck

beltshield.

4.Refertothepartsmanualtohelpyouidentifyand

locatethepartsandtheirproperposition.

InstallingtheFrontCasterWheels

Installthecasterstothefrontofthedeckusingeight

3/8-16x3/4inchboltsandeight3/8inchwhizlock

nuts.Tightenthelowerfourboltsrst,thenthetopfour.

InstallingtheFuelTank

1.Installthefueltankontopofthefueltanksupport.

Secureeachsideofthetankwithaclamp,5/16-18x

2inchscrew ,washer,and5/16inchnylocnut.

2.Attachthefuelsupplyhosetothebottomtanktting

andsecurewiththeclampprovided.

3.Attachthepurgehosefromtheteeontheengine

(canisteronCAunits)tothetopttingofthefuel

tankasshowninFigure1.Pressthehoseintothe

slotonthetanktoretainit.

Figure1

1.Attachpurgehosetotoptting

InstallingtheHandleAssembly

1.Positionthelowerendofthehandleassemblyon

theoutsideoftheupperrearsectionofthefueltank

andhandlesupport.

2.Installfour3/8-16x1inchbolts,fourspringdisk

washersfromtheoutsidein.Secureusingfour

3/8-16whizlocknutsontheinsideofeachhandle

supportandtightenuntilthespringdiskwashersare

at(Figure2).

Note:Besuretheconeofthespringdiskwasheris

againsttheheadofthebolt.

Figure2

1.Frontoftheunit3.Upperhandle

2.Upperhandlemounting

tab

AttachingtheThrottleCable

1.Routethethrottlecablealongtherightsideofthe

upperhandle,underthefueltanksupport,and

positionthecableontheleftsideoftheengine.

2.Positionthethrottlecontrollever(locatedonthe

console)inthefullthrottleposition.Youwillfeela

detentwhenthethrottleleverispushedtowardsthe

upperendoftheslot.

3.Attachtheinnerwireofthethrottlecabletothetop

holeinthethrottlecontrolleverasshowninFigure3.

4.Loosentheclamp,installthethrottlecableonthe

bottomsideoftheclamp,andpullonthecableto

movethethrottlelinkagetothefullthrottleposition.

Tightenthecableclampscrew .

Figure3

1.Throttlecontrollever3.Clamp

2.Throttlecable—Located

onbottomsideofclamp.

4.Chokecable

InstallthePTOEngagement

Linkage

1.Installthebladeengagementlinkagetothebellcrank

ontheLeftHandsideoftheenginedeck.

2.Inserttherodthroughtheholefromtheoutsideand

fastenwithcotterhairpin(Figure4).

Figure4

1.Speedcontrolrod

assembly

3.Bellcrank

2.PTOengagementlinkage

InstallingtheSpeedControlRod

1.Locatethespeedcontrolrodassemblywithayoke

atoneend.

2.Inserttheendofthelinkageoppositetheyokeinto

theendofthespeedcontrolleverlocatedunderneath

thehandleconsolefromtherighthandsideand

fastenwithahairpinfromtheboltbag(Figure4).

3.Connectthelowerendofthespeedcontrollinkage

tothespeedcontrolcranklocatedatthetoprearof

thefueltanksupport.Securewithaclevispinand

3/32x1/2inchcotterpin.

InstallingtheWheelDrive

Linkages

1.Positionthespeedcontrolleverinneutral.

2.Positionthedriveleversinneutralandengagethe

neutrallocklatches(Figure5).

3.Threada3/8-24inchLHjamnut,fromtheboltbag,

ontothelowerendofeachdriveleverlinkage.

4.Identifythelowerballjointsinstalledonthehydro

controlarmweldments.Threadthelowerendof

eachdriveleverlinkageintothelowerballjointuntil

theholeinupperballjointalignswithholeindrive

lever.

5.Installa5/16-18x13/4inchhexcapscrewand

a5/8-18inchnylocnutoneachsideandtighten.

Thiswillgiveanapproximatesettingfordrivelever

linkages.

Figure5

RightHandSideofUnitShown

1.Hydrocontrollinkage7.Driveleversinneutral

2.Squareswivel8.5/16-18x13/4inchhex

capscrew

3.Shortcrankarm9.3/8-24inchLHjamnut

4.Driveleverlinkage10.Hydrocontrolarm

weldment

5.5/16-18inchnylocnut11.Lowerballjoint

6.Speedcontrolleverin

neutral

AdjustingtheDriveLeverLinkages

1.Raisetherearofmachineoffoftheground.

CAUTION

Raisingtherearoftheunitforassemblyrelying

solelyonmechanicalorhydraulicjackscouldbe

dangerous.Themechanicalorhydraulicjacks

maynotbeenoughsupportormaymalfunction

allowingtheunittofall,whichcouldcause

injury.

DoNotrelysolelyonmechanicalorhydraulic

jacksforsupport.Useadequatejackstandsor

equivalentsupport.

2.Withtherearofmachineonjackstandsandengine

runningatfullthrottle,disengagetheparkbrake

andmovethespeedcontrollevertothemidway

position.Movetherespectivedriveleverupward

untilitreachestheneutralpositionandengagethe

neutrallocklatches(Figure6).Ifthetirerotatesin

eitherdirection,thelengthofthedriveleverlinkwill

needtobeadjusted.

3.Adjustthelinkagelengthbylooseningthejamnuts

atbothendsofthelinkageandrotatingthelinkage

intheballjoints.Lengthenthelinkageifthetireis

turninginreverseandshortenthelinkageifthetire

iscreepingforward.Tightenthejamnutsatboth

ends.Releaseandre-engagetheneutrallocklatch

checkingthatthetirestops.Continuethisprocess

untilthetirenolongerrotates.

Figure6

4.Makethisadjustmentforbothsides.

InstallingtheParkBrakeLever

1.Installtheparkbrakelevertotheinsideofthepark

brakebracketwiththeleverfacingoutwardusingthe

hardwareinstalledintheparkbrakebracketpivot

(Figure7).

2.Installtheboltfromtheoutsidewiththewasher

undertheheadofthebolt.Installthenylocnutand

tighten.

3.Insertthelinkageintotheholeintheparkbrake

leverformtheoutsideandinstallthehairpin.

Figure7

RightHandSideofUnitShown

1.Parkbrakebracket3.Parkbrakelinkage

2.Parkbrakelever

ConnectingWireHarness

1.Routethelong,unattachedwiringharnessleadup

thelefthandsideofthehandle.

2.Connecttheconnectorontheendoftheshorter

leadtothekeyswitch.

3.ConnectthetwoagterminalstotheOPCswitch

inanyorder.

4.Continueroutingthisleaddowntherightsideofthe

handleandconnecttheconnectorontheendtothe

parkbrakeswitch.

5.Fastentheharnesstotheleftsideofhandlewithtwo

smallplasticties.Locateonetieattheupperendof

thehandlenexttotheconsoleandlocateonetieat

thelowerendofthehandleclosetothefueltank

support.

6.Repeatfortherightside.

7.Withtheremainingtwoplasticties,fastenthe

harnesstothetwosmallholesinthechannelunder

theconsole.

CheckingTirePressure

1.Checkthetirepressureinthedrivetires.Proper

inationfordrivetiresis12-14psi(83-97kPa).

2.Adjustifnecessary.

GreasingtheUnit

Note:Theunitisnotgreasedatthefactory.

LubricatettingswithNGLIgrade#2multi-purpose

gungrease.RefertothefollowingchartandFigure8for

ttinglocationsandinitialpumps.

LubricationChart

Fitting

Locations

Initial

Pumps

Numberof

Places

Service

Interval

1.FrontCaster

WheelBearings

122Daily

2.FrontCaster

Pivots

22Daily

3.PTO

Engagement

Bellcrank

11Monthly

4.PumpDrive

IdlerPivot

2140hours

5.PumpControl

Bearings

2240hours

6.MowerDeck

IdlerPivots

2140hours

Number4(PumpDriveIdlerPivot)Locatedunderthe

enginedeck.

Number4and6(IdlerArmPivots)Disassembleand

greaseonceamonthundera“NoLoad”condition.

Figure8

ServicingtheEngine

Theengineisshippedwithoil;checkoillevelandif

necessarylltotheappropriatelevel.Exmark4-Cycle

PremiumEngineOilisrecommended.Refertothe

EngineOwner’sManualforanacceptablealternative.

ServicingtheHydraulicOil

Themachineisshippedwithhydraulicoilinthe

reservoir.

1.Runthemachineforapproximately15minutesto

allowanyextraairtopurgeoutofthehydraulic

system.

2.Checkhydraulicreservoirandifnecessaryllthe

reservoirtotheappropriatelevelwithExmark

PremiumHydrooil.

3.Replacehydraulicreservoircapandtightenuntil

snug.DoNotovertighten.

Note:Thebafeislabeled“HOT”and“COLD”.

Theoillevelvarieswiththetemperatureoftheoil.

The“HOT”levelshowsthelevelofoilwhenitisat

225°F(107°C).The“COLD”levelshowsthelevelof

theoilwhenitisat75°F(24°C).Filltotheappropriate

leveldependinguponthetemperatureoftheoil.For

example:Iftheoilisabout150°F(65°C).Filltohalfway

betweenthe“HOT”and“COLD”levels.Iftheoilisat

roomtemperature(about75°F(24°C)),llonlytothe

“COLD”level.

FillingOuttheProduct

Registration

Fillouttheonlinewarrantyregistrationformandplace

keysintoliteraturepack.

Other manuals for VIKING HYDRO

This manual suits for next models

Table of contents

Other Exmark Lawn Mower manuals

Exmark

Exmark Lazer Z HP User manual

Exmark

Exmark VIKING HYDRO User manual

Exmark

Exmark METRO User manual

Exmark

Exmark Laser Z XP User manual

Exmark

Exmark Lazer Z CT User manual

Exmark

Exmark LAZER Z PROPANE LZS740PKC524 User manual

Exmark

Exmark TURF TRACER TT23KAEP User manual

Exmark

Exmark Quest Bagger User manual

Exmark

Exmark PIONEER E-SERIES Operators User manual

Exmark

Exmark Lazer Z Series Manual

Exmark

Exmark Lazer Z LZE User manual

Exmark

Exmark LAZER Z ADVANTAGE SERIES User manual

Exmark

Exmark TURF TRACER LP S Series Manual

Exmark

Exmark Frontrunner 4500-497 User manual

Exmark

Exmark QUEST Manual

Exmark

Exmark MOWING SAFETY TIPS Installation guide

Exmark

Exmark LAZER Z D-SERIES Operators User manual

Exmark

Exmark TURF TRACER X-SERIES LP Operators User manual

Exmark

Exmark ULTRAVAC BAGGER 126-6954 User manual

Exmark

Exmark QUEST 4500-339 User manual

Exmark

Exmark Phazer 4500-461 User manual

Exmark

Exmark Turf Tracer HP 4500-359 User manual

Exmark

Exmark METRO User manual

Exmark

Exmark LZS850EKA724W0 User manual

Popular Lawn Mower manuals by other brands

RHINO

RHINO 1958 parts manual

Wolf Garten

Wolf Garten Compact plus 40 B instruction manual

Cub Cadet

Cub Cadet LTX 1045 brochure

Craftsman

Craftsman 917.378461 owner's manual

GGP ITALY SPA

GGP ITALY SPA CR/CS 434 SERIES Operator's manual

Challenge

Challenge CH18V2 Original manual

TALEN TOOLS

TALEN TOOLS AVR HGM30 manual

DEWEZE

DEWEZE ATM-725 Operation and service manual

Weed Eater

Weed Eater 180083 owner's manual

Husqvarna

Husqvarna Poulan Pro PP185A42 Operator's manual

Better Outdoor Products

Better Outdoor Products Quick Series Operator's manual

Cub Cadet

Cub Cadet 23HP Z-Force 60 Operator's and service manual

MTD

MTD 795, 792, 791, 790 Operator's manual

Toro

Toro Groundsmaster 3505-D Service manual

Dennis

Dennis FT 610 instruction manual

AIRFORCE

AIRFORCE F-15 Gen 3 owner's manual

MTD

MTD 126-220-000 owner's guide

Toro

Toro 74806 Operator's manual