Exmark QUEST Manual

QUEST®

SetupInstructions

ForSerialNos.920,000&Higher

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.Partnumbersnotshownareavailableonthedealer

extranet.

DealerPack

Part#DescriptionQty.Use

3256-25Washer1

3272-10Pin,Cotter1

Connectthefootpedal–50inchunit

only.

120-5512Plate,SeatStop1

116-2670Screw-ShoulderHHF5/16-18x.961

104-8300Nut-Nyloc5/16-18Flg1

Connecttheseatstop.

103-2106Key,ExmarkLogo1

Fillouttheonlinewarrantyregistration

formandplacekeysintoliterature

pack.

LiteraturePack

Part#DescriptionQty.Use

—Manual,Operator’s1

—Manual,EngineOperator’s1Readbeforeoperatingthemachine.

—DVD,ExmarkTrainingMaterial1Viewbeforeoperatingthemachine.

95-3270Hose,Connector1Washingundersideofmower

106-7022Hose,OilDrain1Drainingengineoil

CheckingTirePressure

1.Checkthetirepressureinthedriveandcastertires.

Properinationfordrivetiresis13psi(90kPa).

Properinationforthecastertiresis:

•ribbedtread–13psi(90kPa)

•smoothtread–20psi(138kPa)

2.Adjustifnecessary.

ConnectingFootPedal—

50InchUnitOnly

1.Removethewasherandcotterpinfromthedealer

literaturepack.

2.Rotatethefootpedalforward.

3.Inserttherodintothefootpedalhole,installwasher,

andsecurewiththecotterpin(seeFigure1).

P .O.Box808

Beatrice,NE68310

PartNo.4500-896Rev.A

PrintedintheUSA

AllRightsReserved

Figure1

1.Footpedal3.Washer

2.Rod4.Cotterpin

ConnectingtheSeatStop

1.Removetheseatstopplateandhardwarefromthe

dealerliteraturepack.

2.Routetheseatstopplateoverthefrontrailofthe

seatsupportasshowninFigure2.

Figure2

1.Shoulderscrew3.Seat

2.Seatstopplate4.Flangednut

3.Installtheseatstopplatetotheseatframeand

secureitwith5/16-18x.96inchscrewand5/16

inchnylocnut.

ServicingtheBattery

WARNING

CALIFORNIA

Proposition65Warning

Batteryposts,terminals,andrelated

accessoriescontainleadandleadcompounds,

chemicalsknowntotheStateofCalifornia

tocausecancerandreproductiveharm.

Washhandsafterhandling.

Important:Themachineisshippedwithalled

leadacidbattery.

1.Tiltseatuptogainaccesstothebattery.

DANGER

Chargingorjumpstartingthebatterymay

produceexplosivegases.Batterygasescan

explodecausingseriousinjury.

•Keepsparks,ames,orcigarettesawayfrom

battery.

•Ventilatewhenchargingorusingbatteryin

anenclosedspace.

•Makesureventingpathofbatteryisalways

openoncebatteryislledwithacid.

•Alwaysshieldeyesandfacefrombattery.

DANGER

Batteryelectrolytecontainssulfuricacid,which

ispoisonousandcancausesevereburns.

Swallowingelectrolytecanbefatalorifit

touchesskincancausesevereburns.

•Wearsafetyglassestoshieldeyes,andrubber

glovestoprotectskinandclothingwhen

handlingelectrolyte.

•DoNotswallowelectrolyte.

•Intheeventofanaccident,ushwithwater

andcalladoctorimmediately.

2.Checkthevoltageofthebatterywithadigital

voltmeter.Locatethevoltagereadingofthebattery

inthetablebelowandchargethebatteryforthe

recommendedtimeintervaltobringthechargeup

toafullchargeof12.6voltsorgreater.

Important:Makesurethenegativebattery

cableisdisconnectedandthebatterycharger

usedforchargingthebatteryhasanoutputof

16voltsand7ampsorlesstoavoiddamaging

thebattery(seechartforrecommendedcharger

settings).

Voltage

Reading

Percent

Charge

Maximum

Charger

Settings

Charging

Interval

12.6or

greater

100%16volts/7

amps

NoCharging

Required

12.4–12.675–100%16volts/7

amps

30Minutes

12.2–12.450–75%16volts/7

amps

1Hour

12.0–12.225–50%14.4volts/4

amps

2Hours

11.7–12.00–25%14.4volts/4

amps

3Hours

11.7orless0%14.4volts/2

amps

6Hoursor

CAUTION

Iftheignitionisinthe“ON”positionthere

ispotentialforsparksandengagementof

components.Sparkscouldcauseanexplosion

ormovingpartscouldaccidentallyengage

causingpersonalinjury.

Besureignitionswitchisinthe“OFF”position

beforechargingthebattery.

3.Connectthenegativebatterycable.

Note:Ifthepositivecableisalsodisconnected,

connectthepositive(red)cabletothepositive

batteryterminalrst,thenthenegative(black)cable

tothenegativebatteryterminal.Slipinsulatorboot

overthepositiveterminal.

Note:Iftimedoesnotpermitchargingthebattery,

orifchargingequipmentisnotavailable,connect

thenegativebatterycableandrunthevehicle

continuouslyfor20to30minutestosufciently

chargethebattery.

ServicingtheEngine

Theengineisshippedwithoil;checkoillevelandif

necessarylltotheappropriatelevel.Exmark4-Cycle

PremiumEngineOilisrecommended.Refertothe

EngineOwner’sManualforanacceptablealternative.

LoweringtheDischargeDeector

Removethepackingrestraint,holdingthesidedischarge

deectorup,andlowerthedeectorintoplace.

FillingOuttheProduct

Registration

Fillouttheonlinewarrantyregistrationformandplace

keysintoliteraturepack.

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