Exmark QUEST SP Manual

QUEST®SP

SetupInstructions

ForSerialNos.850,000&Higher

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.Partnumbersnotshownareavailableonthedealer

extranet.

DealerPack

Part#DescriptionQty.Use

103-2106Key,ExmarkLogo1

1-603511Key,Standard1

Fillouttheonlinewarrantyregistration

formandplacekeysintoliterature

pack.

LiteraturePack

Part#DescriptionQty.Use

—Manual,Operator’s1Readbeforeoperatingthemachine.

—DVD,ExmarkSafetyVideo1Viewbeforeoperatingthemachine.

RaisetheRolloverProtection

System(ROPS)

1.Pulltheknobandrotate90°totheunlatched

position(seeFigure1).

Figure1

1.Rollbarupperhoop

2.Knobin“latched”position

3.Pullknobtounlatch

4.Rotate90°toholdunlatched

5.Knobin“unlatched”position

2.Raiseandholdtheupperhoopoftherollbarinthe

uprightposition.

3.Tolocktherollbarintheraised,operateposition,

rotatetheknobs90°sothatthetabsinterlock

partially.Applyforwardpressuretotherollbarhoop

andobservethattheknobsreturntothecompletely

latchedpositionasshowninFigure1.

CheckingTirePressure

1.Checkthetirepressureinthedriveandcastertires.

Properinationforalltiresis13psi(90kPa).

2.Adjustifnecessary.

ServicingtheBattery

WARNING

CALIFORNIA

Proposition65Warning

Batteryposts,terminals,andrelated

accessoriescontainleadandleadcompounds,

chemicalsknowntotheStateofCalifornia

tocausecancerandreproductiveharm.

Washhandsafterhandling.

P .O.Box808

Beatrice,NE68310

PartNo.4500-584Rev.B

PrintedintheUSA

AllRightsReserved

Note:Themachineisshippedwithalledleadacid

battery.

DANGER

Chargingorjumpstartingthebatterymay

produceexplosivegases.Batterygasescan

explodecausingseriousinjury.

•Keepsparks,ames,orcigarettesawayfrom

battery.

•Ventilatewhenchargingorusingbatteryin

anenclosedspace.

•Makesureventingpathofbatteryisalways

openoncebatteryislledwithacid.

•Alwaysshieldeyesandfacefrombattery.

DANGER

Batteryelectrolytecontainssulfuricacid,which

ispoisonousandcancausesevereburns.

Swallowingelectrolytecanbefatalorifit

touchesskincancausesevereburns.

•Wearsafetyglassestoshieldeyes,and

rubberglovestoprotectskinandclothing

whenhandlingelectrolyte.

•DoNotswallowelectrolyte.

•Intheeventofanaccident,ushwithwater

andcalladoctorimmediately.

1.Checkthevoltageofthebatterywithadigital

voltmeter.Locatethevoltagereadingofthebattery

inthetablebelowandchargethebatteryforthe

recommendedtimeintervaltobringthechargeup

toafullchargeof12.6voltsorgreater.

Important:Makesurethenegativebattery

cableisdisconnectedandthebatterycharger

usedforchargingthebatteryhasanoutputof

16voltsand7ampsorlesstoavoiddamaging

thebattery(seechartforrecommendedcharger

settings).

Voltage

Reading

Percent

Charge

Maximum

Charger

Settings

Charging

Interval

12.6or

greater

100%16volts/7

amps

NoCharging

Required

12.4–12.675–100%16volts/7

amps

30Minutes

Voltage

Reading

Percent

Charge

Maximum

Charger

Settings

Charging

Interval

12.2–12.450–75%16volts/7

amps

1Hour

12.0–12.225–50%14.4volts/4

amps

2Hours

11.7–12.00–25%14.4volts/4

amps

3Hours

11.7orless0%14.4volts/2

amps

6Hoursor

CAUTION

Iftheignitionisinthe“ON”positionthere

ispotentialforsparksandengagementof

components.Sparkscouldcauseanexplosion

ormovingpartscouldaccidentallyengage

causingpersonalinjury.

Besureignitionswitchisinthe“OFF”position

beforechargingthebattery.

2.Connectthenegativebatterycable.

Note:Ifthepositivecableisalsodisconnected,

connectthepositive(red)cabletothepositive

batteryterminalrst,thenthenegative(black)cable

tothenegativebatteryterminal.Slipinsulatorboot

overthepositiveterminal.

Note:Iftimedoesnotpermitchargingthebattery,

orifchargingequipmentisnotavailable,connect

thenegativebatterycableandrunthevehicle

continuouslyfor20to30minutestosufciently

chargethebattery.

PositioningtheDischargeChute

Loosenthetwo3/8inchnylocnutsattachingthe

dischargechute.Lowerthedischargechuteinto

position.Retightenthenylocnutsuntilthechuteissnug

butcanpivotfreely.

ServicingtheEngine

Checktheengineoillevel.

RefertotheEngineOwner’sManual.

ServicingtheHydraulicOil

Themachineisshippedwithhydraulicoil.Verifylevel

onExpansionTank(seeFigure2).

1.Startengineanddrivethemachineforwardand

backwardforafewminutestoallowanyextraairto

purgeoutofthehydraulicsystem.

2.Stopengineandwaitforallmovingpartstostop.

Removekeyandengageparkingbrake.

3.CheckexpansiontankandifnecessaryaddExmark

PremiumHydrooiltotheFULLCOLDline.

Note:Theproperamountofoilshouldhavebeen

addedatthefactory.Ifthereservoirisslightlyover

full,DoNotremoveuid.Thelevelwillgodown

oncealloftheairispurgedfromthesystem.

Figure2

1.Engine2.Expansiontank

4.Replaceexpansiontankcapandtightenuntilsnug.

DoNotovertighten.

FillingOuttheProduct

Registration

Fillouttheonlinewarrantyregistrationformandplace

keysintoliteraturepack.

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