Exmark ECSKA21 Manual

COMMERCIAL21

SetupInstructions

ForSerialNos.313,000,000&Higher

WARNING

CALIFORNIA

Proposition65Warning

ThisproductcontainsachemicalorchemicalsknowntotheStateofCaliforniato

causecancer,birthdefects,orreproductiveharm.

TheengineexhaustfromthisproductcontainschemicalsknowntotheStateofCalifornia

tocausecancer,birthdefects,orotherreproductiveharm.

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.Partnumbersnotshownareavailableonthedealer

extranet.

DealerPack

Part#DescriptionQty.Use

614249WireTies2Positioningthecablesonthehandle

bar.

—WarrantyRegistrationReminderFillouttheonlinewarrantyregistration

form.

LiteraturePack

Manual,Operator's

Manual,EngineOperator's–Honda

Manual,EngineOperator's–Kawasaki

P .O.Box808

Beatrice,NE68310

PartNo.4501-531Rev.A

PrintedintheUSA

AllRightsReserved*4501-531*A

RemovingtheUnitfromtheBox

Removetheunitfromthebox.

InstallingtheHandle

1.Removethemountinghardwarefromthemower

housingandhandlebracket.

2.Liftthehandlebracketsupwardandmountthe

handletotheoutsideofthemowerhousingas

showninFigure1.Torquethehandlemountscrew

to25ft-lb(34N-m).

G011039

Figure1

1.Handlebrackethardware4.Wiretie

2.Handlebracket5.Handlemountscrew

3.Handle

Note:Theheightofthehandlecanbeadjustedfor

comfortableoperation.Standbehindthehandleto

determinetheheight.Toadjustthehandleheight,

positionthehardwareintooneofthethreeholesinthe

handlebracket.

InstallingandRoutingthe

Cables-ExceptECXHN21

1.Removethedrive/brakecableassemblymounting

hardwarefromthehandle.

2.Routethecablesofthedrive/brakecableassembly

onthehandleasshowninFigure1andFigure2.

Figure2

1.Enginebrake/bladecontrolbail

2.Handle

3.Drivebail(Self-PropelledUnitsOnly)

4.Cableend

5.Mountinghardware

6.Drive/Brakecableassembly

7.Wiretie

3.Hooktheendsofthedrive/brakecableassemblyto

thebladeanddrivebailsasshowninFigure2.

Note:Thetopcablehookstotheengine

brake/bladecontrolbail;thebottomremovable

cableattachestothedrivebail.

4.Attachthedrive/brakecableassemblytothehandle

andmountintothehandleholeasshowninFigure2.

DoNotovertighten.

5.Routethecablestightagainsttheinsideofthe

handle.Usethetwowiretiesprovidedtosecurethe

cablestightagainstthehandle.

6.Trimthewireties.

InstallingandRoutingtheCables-

ECXHN21

1.Removethedrivecableassemblymountinghardware

fromthehandle.

2.Routethecablesofthedrivecableassemblyonthe

handleasshowninFigure1andFigure3.

Figure3

1.Bladecontrolbail

2.Handle

3.Drivebail

4.Cableend

5.Mountinghardware

6.Drivecableassembly

7.Wiretie

8.Spacer

9.Throttle/Choke

3.Hooktheendsofthedrivecableassemblytothe

bladeanddrivebailsasshowninFigure3.

Note:Thetopcablehookstothebladecontrolbail;

thebottomremovablecableattachestothedrivebail.

4.Attachthedrivecableassemblytothehandleand

mountintothehandleholeasshowninFigure3.

5.Routethecablestightagainsttheinsideofthehandle.

Usethetwowiretiesprovidedtosecurethecables.

6.Trimthewireties.

InstallingtheStarterRope(Zone

StartUnitsOnly)

Squeezetheenginebrakebailandpullthestarterrope

fromtheenginethroughtheropeguideonthehandle.

Figure4

1.Starterrope2.Ropeguide

InstallingtheFuelTank(IfShipped

Loose):

1.Removethescrew(s)fromtheundersideofthefuel

tank.(TheECXHN21andECXHNBBC21requires

twoscrewstomountthefueltank).

Figure5

1.Fueltankbracket3.Fueltank

2.Plasticclips4.Self-tappingscrew(s)

2.Hooktheplasticclipsonthefrontofthefueltank

ontothefueltankbracket.

3.Securethefueltanktothetankbracketwiththe

self-tappingscrew(s)asshowninFigure5.DoNot

overtightenthescrew(s).

4.Slidetheendofthefuellineontotheelbowtting.

5.Securethefuellineinplacewiththefuellineclamp.

ServicetheEngine

Important:Themowerdoesnotcomewithoilin

theengine.

Fillingthecrankcasewithoil

ForunitswithHondaEngines:

Theenginecrankcasecanhold22ounces(0.65

liters)ofoil.Exmark4-CyclePremiumEngineOilis

recommended.RefertotheEngineOwner’sManualfor

anacceptablealternative.DoNotoverll.

Beforeeachuse,ensurethatheoillevelisbetween

thelowerlimitandupperlimitmarksonthedipstick

(Figure6).

Figure6

1.Lowerlimitmark3.Dipstick

2.Upperlimitmark

ForUnitswithKawasakiEngines:

Initially,llthecrankcasewith30ounces(0.88liters)

ofoil.Exmark4-CyclePremiumEngineOilis

recommended.RefertotheEngineOwner’sManualfor

anacceptablealternative.DoNotoverll.

OilCapacity

WithOilFilter30ounces(0.88L)

WithoutOilFilter24ounces(0.70L)

Beforeeachuse,ensurethattheoillevelisbetweenthe

AddandFullmarksonthedipstick(Figure7).

Figure7

1.Dipstick3.Add

2.Full

Important:DoNotoperatetheenginewiththeoil

levelbelowthe“LOW”(or“ADD”)markonthe

dipstick,oroverthe“FULL”mark.

InstallingtheGrassBag

1.Stoptheengineandwaitforallmovingpartstostop.

2.Openthereardoor.

3.Graspthehandleonthebagandsettherearofthe

bagframeontothehandlebracketnotch(Figure8).

Figure8

1.Bag4.Handlebracketnotch

2.Handle5.Reardoor

3.Bagframe6.Lower

4.Oncethebagisseated,lowerthereardooronto

thebag.

AttachingtheProductBanner

Ifprovided,tiewraptheproductbannertothehandle

asshowninFigure9.

Figure9

1.Tiewrap2.Productbanner

ChecktheCableAdjustments

Followtheproceduresinthemanualstoensurethe

self-propeldriveandBBCcableshavebeenadjusted

properly.

ChecktheBladeControlLock

Lever(BBCUnitsOnly)

Checktheoperationofthebladecontrollocklever;see

theOperator'smanualforadjustment.

FillingOuttheProduct

Registration

Fillouttheonlinewarrantyregistrationform.

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