eqss Gen-3 LMS User manual
EQUIPMENT SAFETY SYSTEMS PTY LTD
eqss™ Gen-3 LMS
Telehandler Load Management System
Installation Manual for JCB 5 1-70 CS
PLEASE NOTE:
VER: 1607211119
***Failure To Follow Installation Manual Will Void Warranty***
***Do Not Swap Components between Gen3-LMS kits***
When installing multiple Gen3-LMS kits, make sure the serial
number on the sticker matches the serial number on the
machine.
Documentation Conventions
The list below highlights important do umentation onventions.
Text presented in this manner is intended to provide the user
with some general information. The user should ensure
information presented in this manner is clearly understood.
Text presented in this manner provides the user with
information to assist in completion of the current procedure
being explained.
Text presented in this manner indicates that a failure to follow
directions could result in damage to equipment, loss of
information, bodily harm, or loss of life.
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Important Information
Information ontained in this publi ation regarding this devi e's appli ations and the like is
provided only for your onvenien e and may be superseded by updates. It is your
responsibility to ensure that the appli ation or our equipment meets with your
spe ifi ations.
EQUIPMENT SAFETY SYSTEMS MAKE NO REPRESENTATIONS OR WARRANTIES
OF ANY KIND WHETHER EXPRESS OR IMPLIED, WRITTEN OR ORAL, STATUTORY
OR OTHERWISE, RELATED TO THE INFORMATION, INCLUDING BUT NOT LIMITED
TO, IT'S CONDITION, QUALITY, PERFORMANCE, MERCHANTABILITY OR FITNESS
FOR PURPOSE.
Equipment Safety Systems dis laims all liability arising from this information and its use.
Use of Equipment Safety Systems’ produ ts as riti al omponents in life support systems
is not authorised ex ept with express written approval by Equipment Safety Systems. No
li enses are onveyed, impli itly or otherwise, under any Equipment Safety Systems
intelle tual property rights.
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Table of Contents
Tools Required for Installation.....................................................................................5
Covers...........................................................................................................................
Cable Reeler Installation...............................................................................................7
Cable Reeler Mounting Position...............................................................................9
Pressure Sensor Installation.......................................................................................10
Main Cylinder Pressure Sensors............................................................................10
Compensation Pressure Sensors............................................................................12
Reverse Camera..........................................................................................................14
Forward Camera..........................................................................................................15
Signal Light Installation..............................................................................................17
With Windshield Guard Bar.....................................................................................17
Without Windshield Guard Bar................................................................................18
Can Pressure Input Module (CPIM)............................................................................20
External Cable Completion.........................................................................................21
Can Cabin Interface Module (CCIM)...........................................................................23
Dashboard Switches....................................................................................................24
Display Installation......................................................................................................25
Machine Connections..................................................................................................2
Finalisation..................................................................................................................29
Set Time & Sensor Calibration...................................................................................32
Appendix A: Attaching Display Connectors...............................................................35
Indexes and Tables.....................................................................................................39
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Tools Required for Installation
The tools required to perform the installation of the TSS are listed below
•Pen il or Texta
•Drill
•Drill bits
◦3.3 mm
◦4.5 mm
◦5 mm
◦6.25 mm
◦6.8 mm
◦8.5 mm
•Centre pun h
•Tap T-Handle
•Taps
◦M6
◦M7 x 0.75
◦M8
•Drill and tap oil
•Metri Allen keys
•Phillips Head s rew driver
•Spanners and so kets
◦7 mm
◦10 mm
◦13 mm
•Lo ktite thread lo ker
•Side utters
•Stanely knife
•Crimpers
•Wire strippers
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Cable Reeler Installation
The able reeler is used to measure the boom extension to determine the maximum lifting
apa ity.
A false N07 fault can occur if the boom jumps off the stow
switch due to pressurising the hydraulic system and without
operating the boom extension control. Ensure the stow switch
arm is correctly adjusted to prevent this error.
Step Description Diagram
1. Drill and tap the holes for the cable
reeler according to the mounting
diagram on page 9.
Mount using the supplied M x 12
mm bolts and washers.
2. Drill and tap an M8 hole for the
cable anchor. Ensure the cable
anchor is positioned so the cable
runs in line with the boom.
Mount the cable anchor and secure
the cable to the anchor.
3. Drill and tap the M holes for the
stow switch trigger. Ensure the stow
switch is pressed when the boom is
retracted.
Mount the stow switch trigger using
the supplied M x 30 mm bolts and
17 mm standoffs.
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Step Description Diagram
4. Connect the supplied M12 10 metre
cable (CB001027) into the cable
reeler connection.
5. Run the cable along the hydraulic
pipes running down the boom,
secure using cable ties every 150
mm to 200 mm.
Cable tie to the flexible hydraulic
hoses down to the chassis. Make
sure the cable isn't pinched or
stretched when the boom is raised
or lowered.
Run the cable towards the cabin and
cable tie with the other cables
during External Cable Completion on
page 21.
Table 2: Cable Reeler Installation
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Pressure Sensor Installation
The hydrauli pressure sensors are used to measure the lifting load of the telehandler.
Main Cylinder Pressure Sensors
Step Description Diagram
1. Raise the boom to approximately 40
degrees.
Support and secure the boom using
an A Frame or similar apparatus. It
must support at least 2 tons.
Apply the handbrake and insert
chock under wheels.
Release the blanking cap on the
hydraulic tee.
Removing the blanking cap will
release the hydraulic pressure which
may result in a spray of oil.
Install the supplied pressure sensor
and ensure it is tightly sealed.
2. Install the tee connector and
pressure sensor into the rod of the
main lift cylinder, where the flexible
hose is connected to the solid hose
on the chassis under the lift
cylinder.
Start the machine, pressurise the
boom and check for leaks.
View from under the main lift
cylinder
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