Enorossi DM4 User manual

ENOAGRICOLA ROSSI s.r.l. - Via Cortonese s.n. - Calzolaro di Umbertide 06019 - Pg Italia Tel. (39) 075-930 22 22 Telefax (39) 075-930 23 28 -enoros[email protected] [email protected]

DM 4 - 5 - 6

Disc Mower

USE and MAINTENANCE MANUAL

Issue 4d –7/2019

TRANSLATION

OF THE ORIGINAL

INSTRUCTIONS

TRANSLATION

OF THE ORIGINAL

INSTRUCTIONS

Machinery Directive and Harmonized norms:

The DM disc mowers have has been designed in accordance with the norms described in

the Machinery Directive 2006/42/EC and particularly it satisfies the following Harmonized

norms:

EN 349: Safety of machinery. Minimum gaps to avoid crushing of parts of the human body

(1993) + A1 (2008)

EN ISO 4254-1:2010 Agricultural machinery - Safety - Part 1: General requirements

EN ISO 4254-13:2010 Agricultural machinery - Safety - Part 13: Large rotary mowers

ISO 11684: Tractors, machinery for agriculture and forestry, powered lawn and garden

equipment - Safety signs and hazard pictorials - General principles (1995)

EN 12100:2010 Safety of Machinery - General principles of design - Risk assessment and

risk reduction

EN 12965: Tractors and machinery for agriculture and forestry. Power take-off (PTO) drive

shafts and their guards - Safety (2003) + A1 (2004) + A1 (2009)

EN 13857: Safety of machinery - Safety distances to prevent hazard zones being reached

by upper and lower limbs (2008)

EN ISO 4413:2010 Hydraulic fluid power - General rules and safety requirements for

systems and their components

ISO 3600:2015 Tractors, machinery for agriculture and forestry, powered lawn and garden

equipment - Operator's manuals - Content and presentation

All rights are reserved. It’s forbidden reproducing or coping any parts of this manual, in

any form, without the explicit permission signed by ENOROSSI. The contents of this

manual can only be modified by the Manufacturer and without notifying the Customer.

EC DECLARATION OF CONFORMITY

(Annex IIA Machinery Directives 2006/42/EC)

The Manufacturer ENOAGRICOLA ROSSI s.r.l.

with head office in via Cortonese s.n. - 06019

Calzolaro di Umbertide (PG) - Italy

declares under its own responsibility that the machine

whose functions are described in this manual

is conform to the Essential Requirements of Safety and

Health Protection, as per Machinery Directive 2006/42/EC

To check the conformity of the Directives mentioned up here,

the following EN Harmonized Norms have been consulted:

EN 349 (1993) + A1 (2008) - EN ISO 4254-1:2010

EN ISO 4254-13:2010 - ISO 11684 (1995)

EN 12100:2010 - EN ISO 12965 (2003) + A1 (2004) + A2 (2009)

EN ISO 13857 (2008) - EN ISO 4413:2010

and he authorizes Enorossi

via Cortonese s.n. - 06019 Calzolaro di Umbertide (PG) - Italy

to compile the relevant technical documentation

GIOVANNINI ADELMO

Calzolaro di Umbertide, …….. ….……………………….

Legal representative

ENOAGRICOLA ROSSI s.r.l.

06019 Calzolaro di Umbertide Perugia Italia

Tel. (39) 075-930 22 22 - Telefax (39) 075-930 23 28

e-mail: enorossi@enorossi.it - info@enorossi.it

web: http://www.enorossi.it - http://www.enoagricolarossi.com

DISC MOWER

………………………………………………………………………………………….

Generic denomination and commercial name

DM …

…………………………..

Series/Model

……………………………………………

Serial number

20..

…………….

Construction year

use and maintenance manual - spare parts

CONTENT

EC DECLARATION OF CONFORMITY ...............................................................................................................................................2

INTRODUCTION...................................................................................................................................................................................5

A1 Information about the disc mower...............................................................................................................................................5

A2 Information about the manual.....................................................................................................................................................5

A3 Identification plate and CE mark.................................................................................................................................................6

A4 Technical data and main components........................................................................................................................................7

A5 Warranty .....................................................................................................................................................................................9

SAFETY ..............................................................................................................................................................................................11

B1 General rules ............................................................................................................................................................................11

B2 Safety about the transport, the installation and the movements ..............................................................................................11

B4 Reasonably foreseeable misuse and limit of employ ...............................................................................................................17

B5 Operator’s responsibility and safety .........................................................................................................................................18

B6 Noisiness ..................................................................................................................................................................................21

INSTALLATION...................................................................................................................................................................................22

C1 Assembly of disc mower...........................................................................................................................................................22

C2 Installation of the disc mower to the tractor and working configuration....................................................................................28

C3 Removal of the mower from the tractor ....................................................................................................................................31

C4 Storage of the disc mower........................................................................................................................................................32

OPERATION and USE........................................................................................................................................................................33

D1 Preliminary checks....................................................................................................................................................................33

D2 Operation..................................................................................................................................................................................34

D3 Use............................................................................................................................................................................................34

D3.1 Adjustment of cutting height ...........................................................................................................................................35

D3.2 Adjustment of the side rake disc.....................................................................................................................................36

D3.3 Adjustment of the safety hook ........................................................................................................................................36

D3.4 Wear proof skids kit........................................................................................................................................................37

MAINTENANCE..................................................................................................................................................................................38

E.1 Maintenance instructions..........................................................................................................................................................38

E.2 Checks, adjustments and replacements...................................................................................................................................39

E.3 Lubrification...............................................................................................................................................................................41

use and maintenance manual - spare parts

INTRODUCTION

A1 Information about the disc mower

The disc mower is an agricultural equipment used to cut any type of forage with stalk. Such moving is obtained by apposite blades,

installed on discs, which rotating to high speed. The number of discs, installed on the mower models of our production, can vary from 4

to 6 units.

This equipment (carried type) can operate only if it installed on an agricultural tractor equipped with universal three-point hitch and

hydraulic lift.

The disc mower operation is obtained both by traction, through the tractor on which the machine is installed, and by the rotation of the

cutting blades. Such rotation (maintained in sync by a transmission gears) is supplied by a belt system, in its turn supplied by the tractor

power take off, through a cardan shaft. An appropriate jack, supplied by the auxiliary hydraulic circuit of the tractor and controlled from

the cabin by a specific lever, provide to put the equipment in the work or transport configuration.

However, more detailed information about the equipment operation and use is provided later in the relevant section of this manual.

A2 Information about the manual

The ENOROSSI company (hereafter called Manufacturer) has designed and built the disc mower in obedience to appropriate safety

regulations in order to protect both the operators which work with the equipment and its operating system.

Each disc mower is provided with a copy of this manual, which should be read carefully before using the equipment. The manual

contains the necessary information about the transport, use and maintenance of the equipment, as well as relevant safety rules.

Lack of knowledge about its operating system may cause accidents with damage to the operator and to the equipment itself. Therefore,

even if the Manufacturer, after the machine delivery, provides all the information concerning the disc mower (operation, use and

maintenance) the Customer has to read all manuals and to observe the contained instructions.

The manual furnishes the basic indications to obtain the best work and safety conditions but the experience and the good sense of the

operator remain the most important factor for the disc mower operation.

use and maintenance manual - spare parts

The manual is updated to the characteristics of the disc mower and does not relate to earlier models. Nevertheless the Manufacturer

reserves the right to modify the manual if new regulations were issued (Machine Directive) in the subject of technical content or only to

improve comprehension without obligation to update the machines and preceding manuals.

This manual is integral part of the equipment and consequently it must be carefully preserved, undamaged in all parts of it and kept in

an folder (placed on the equipment chassis), ready for consultation.

In case the disc mower was sold or transferred to other user, it is important to ensure that the manual is in its folder. In case this has

gone missing, it will be necessary to ask the Manufacturer for a duplicate.

If during the reading of the manual some instructions result incomprehensible, it is advisable to contact the Manufacturer (whose

telephone numbers and fax are printed on the cover) who will provide the relative explanation. If the manual has been translated into

another language and part of its contents gives rise to controversy, the valid text of reference remains the one written in language

Italian.

Indications contained in the manual:

IMPORTANT - indicates that the information must absolutely be known by the operator;

HAZARD

indicates an actual situation of danger for the operator and for others (serious accidents including risk of death) or

concerning the reliability of the machine;

-The writing NOTE indicates that the treated matter can make it easier for the operator to carry out the job;

-The indications right/left identify any component of the disc mower as seen from behind the tractor with the machine installed.

A3 Identification plate and CE mark

On every disc mower an identification plate is applied, well in sight, on which punched other than the Manufacturer data, also:

-model (and/or version) ;

-serial number;

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-minimum power of the tractor (hp);

-total weight (kg);

-manufacturing year.

Such data is necessary for technical assistance and for spares.

IMPORTANT

It is absolutely forbidden to alter and/or erase the data written on the identification

plate of the machine. The operator is required to verify frequently the legibility of the

data and, when this in doubt, to communicate with the Manufacturer. The data will

be transferred to a new plate to replace the old one.

The CE mark certifies that the Manufacturer has complied with regulations in force

governing machinery and covering health and safety matters as specified for all EU Member states (Machinery Directive). In practical

terms, the CE mark guarantees that the Manufacturer has designed and constructed the machine in such a way as to avoid and

minimize risk and danger, in anticipation of the function and the conditions under which the equipment will be used. The equipment may

be used in Europe only if it is equipped with the identification plate and provided with the declaration of conformity.

A4 Technical data and main components

Type: XXXXXXXX Model

Serial N. XXXXXXX-XX

MFG: 2015 DEL: 2015

Enoagricola Rossi S.R.L.

Calzolaro di Umbertide - Perugia

Made in Italy

MODEL

TECHNICAL DATA

DM 4

DM 4 3C

DM 5

DM 6

DM 6 3C

WORKING WIDTH (cm)

167

205

245

ROTATING DISCS (nr.)

TRACTOR POWER (Hp)

40 ÷ 50

50 ÷ 60

P.T.O (rpm)

540

BLADES FOR DISC (nr.)

WEIGHT (kg)

420

460

500

use and maintenance manual - spare parts

1. Mobile chassis

2. Multiplier (or transmission gear)

3. Spring

4. Safety hook

5. Jack (for lifting and lowering bar)

6. Three-point hitch

7. Cardan shaft attachment

8. Release device

9. Stop lever of the jack

10.Lifting lever

11.Slide

12.Stop lever

13.Protection frame

14.Side rake disc

15.Rotating disc

16.Cutting blades

17.Belt carter

18.Adjusting spring of belt tension

12 14

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A5 Warranty

The Enorossi company guarantees that the disc mower is exempt from defects in any kind since it has been submitted to testing

before its delivery to the Customer. The warranty has a one-year validity starting from the indicated date on the fiscal document

of delivery. In any case, when the Customer receives the machine, he must check its condition and completeness in all parts. Eventual

complaints should be notified to the Manufacturer in written form within 8 (eight) days of reception of the machine.

Within the warranty period the Manufacturer undertakes to replace, without charge and at it factory, any parts damaged in manufacture

or through defective material. Should it not be possible to replace the parts in it factory, the Manufacturer will send the required parts to

the Customer. Regarding to these replacements, the Enorossi company will not extend the warranty to cover the period during which

the machine remains out of service neither he will consider any compensation or indemnity to the Customer for costs or damages

(directly or indirectly). If the assistance of a member of our staff is required all his expenses will be paid by the Customer. The

investigation of defects can only be carried out by the Manufacturer or by authorised technical personnel.

However it is necessary to remember that:

defective parts will remain property of the Manufacturer;

in the case that replacement is carried out on the Customer’s premises, the defective parts must be sent back to the Manufacturer,

intact, without breakage and without any transport charge to the Manufacturer;

in the case that the defective parts are not returned to the Manufacturer within 30 (thirty) days (from the date of receipt of the new

ones and in accordance with the terms described above), the Enorossi company reserves the right to invoice the new parts sent.

The warranty is not recognized:

during transport, as the disc mower travels under the responsibility of the Customer;

if the failures are caused by an improper or incorrect use of the disc mower, by the carelessness or lack of experience of the

operator;

if the failures are caused by normal wear and tear even if the disc mower is out of service;

in case of a delay in notifying a defective part due to manufacture;

in the case of accident or act of God.

use and maintenance manual - spare parts

The warranty does not apply if:

the machine is used by personnel inadequately trained;

the instructions and rules contained in this manual are not followed;

the prescribed maintenance tasks are not performed;

the Customer modifies the equipment without the written authorisation of the Manufacturer or when the Customer effects tampers

with components;

spare parts other than those supplied or recommended by the Manufacturer are used.

The normal warranty period for the disc mower is not valid for all components not made by the Manufacturer which are covered by the

policy mentioned in the appropriate manual.

IMPORTANT

The Manufacturer does not guarantee the conformity of the machines to regulations in force in the countries outside the European

Union, in particularly to those related to the prevention of accidents and to pollution. Adjustment of the machine to comply with these

regulations will be entirely expense and responsibility of the Customer. The Manufacturer is absolved from all responsibility if non-

observance of the regulations creates legal problems or gives rise to any damage whatsoever.

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