Electro-Sensors TR400 User manual

Model TR400

Programmable Process Ratemeter

Installation & Operation Manual

Release Date: Oct, 2012

Model TR400

Programmable Process Ratemeter

Installation and Operation Manual

Part Number: 990−000500

Revision G

Electro-Sensors®, Inc.

6111 Blue Circle Drive

Minnetonka, MN 55343-9108

Local: 952-930-0100

National: 1-800-328-6170

Fax: 952-930-0130

Web: www.electro-sensors.com

Sales www[email protected]

Support: [email protected]

Rev G

Introduction To This Manual

What is in this

manual? This installation and operations manual provides detailed technical information about

the TR400 Programmable Process Ratemeter. It should serve as your technical

resource to install, set up, operate, and test the TR400.

Who should use

this manual

(audience)

Keep in mind that the function of the TR400 installed in a mechanical process is to

monitor speed and direction; therefore, it must be installed by qualified personnel

only. This manual is designed for persons who have the primary responsibility to

install, set up, operate, and test the TR400.

The secondary audience would be those persons seeking technical information about

the electrical concepts and operation of the TR400.

Knowledge

level Persons installing, setting up, and operating the TR400 should have good knowledge

and understanding of electrical and mechanical concepts and principals pertaining to

Programmable Process Ratemeters. Again, the TR400 should be installed by

qualified personnel only.

Notices •Installing Electro-Sensors, Inc., products is the responsibility of the purchaser,

and is in no way guaranteed by Electro-Sensors, Inc.

•While the information in this manual has been carefully reviewed, Electro-

Sensors, Inc., assumes no liability for any errors or omissions in this manual.

Additionally, Electro-Sensors, Inc., reserves the right to make changes to any

part of the information in this manual or the product described herein without

further notices.

•No part of this manual may be photocopied, reproduced, or translated to another

language without the prior written consent of Electro-Sensors, Inc.

Rev G

Introduction To This Manual

How this manual is organized

Manual

navigation tools This manual contains the following navigation tools:

•Table of contents

•Beginning section table of contents

•Index

Each is designed to help you find the information you need quickly.

Manual

sections This manual is divided into the following sections:

•Section 1: Warnings and Cautions, discusses personal injury possibilities and

potential damage to equipment.

•Section 2: TR400 Installation, discusses installing the TR400 into a panel.

•Section 3: TR400 Wiring and DIP Switches, discusses practical wiring

practices, wiring schematics, and configuring DIP switches.

•Section 4: TR400 Setup, discusses the TR400 parts and functions, and set up

information.

•Section 5: TR400 Programming, discusses programming the operational

variables of the TR400.

•Section 6: TR400 Diagnostics, discusses the tests used to verify the operation

and functionality of the TR400.

•Appendix A: TR400 Specifications, discusses the specifications for the TR400.

iii

Rev G

Table of Contents

How this manual is organized..........................................................................................................ii

ABLE OF

ONTENTS

...............................................................................................................................

III

ECTION

1.................................................................................................................................................1

ARNINGS

AUTIONS

..........................................................................................................................1

Introduction......................................................................................................................................1

About warnings and cautions...........................................................................................................2

Warnings..........................................................................................................................................3

Cautions...........................................................................................................................................4

ECTION

2.................................................................................................................................................5

TR400

NSTALLATION

..............................................................................................................................5

Introduction......................................................................................................................................5

Installation overview........................................................................................................................6

Installing the TR400 ........................................................................................................................7

ECTION

3.................................................................................................................................................9

TR400

IRING

DIP

WITCHES

.............................................................................................................9

Introduction......................................................................................................................................9

Recommended wiring practices.....................................................................................................10

TR400 wiring schematics ..............................................................................................................11

4-20 mA/0-10 Vdc analog output ..................................................................................................13

Switch input wiring........................................................................................................................14

Single-channel and quadrature signal wiring.................................................................................15

A and B channel input signal wiring..............................................................................................16

TR400 DIP switches......................................................................................................................17

ECTION

4...............................................................................................................................................19

TR400

-U

ARAMETERS

.................................................................................................................19

Introduction....................................................................................................................................19

TR400 parts and functions.............................................................................................................20

TR400 set-up parameters...............................................................................................................22

ECTION

5...............................................................................................................................................23

TR400

ROGRAMMING

...........................................................................................................................23

Introduction....................................................................................................................................23

Programmable variables.................................................................................................................24

How to select a variable and view its data.....................................................................................27

Keypad keys used to access and program variables ......................................................................29

How to select and change a variable’s numerical value ................................................................30

Programming rate and signal parameters.......................................................................................32

Programming the display operation...............................................................................................33

Programming the relay outputs......................................................................................................35

Programming the analog output.....................................................................................................38

Programming the switch inputs .....................................................................................................39

Programming the display features .................................................................................................40

Rev G

Table of Contents

ECTION

6...............................................................................................................................................41

TR400

IAGNOSTICS

..............................................................................................................................41

Introduction....................................................................................................................................41

Keypad and display test.................................................................................................................42

Relay output test ............................................................................................................................43

Switch input test.............................................................................................................................44

Analog output calibration ..............................................................................................................45

Resetting the variables...................................................................................................................47

Setting and changing the security code number.............................................................................48

System slowdown test....................................................................................................................50

Viewing shaft deviation.................................................................................................................51

Clearing the LRC code...................................................................................................................52

TR400

PECIFICATIONS

..........................................................................................................................53

NDEX

......................................................................................................................................................55

Rev G

Section 1

Warnings & Cautions

Introduction

This section discusses warnings and cautions to guard against the possibility of

injury to persons and damage to equipment. Since the TR400 monitors the speed and

direction of various mechanical systems, observe all warnings and cautions that

pertain to the mechanical systems as well.

In this section These are the topics:

Topic See Page

About warnings and cautions 2

Warnings 3

Cautions 4

2Rev G

S1−

−−

−Warnings & Cautions

Caution

Warning

About warnings and cautions

Important

notice Read through the warnings and cautions in this section before attempting to install,

set up, or operate the TR400. Warnings and cautions appear in this section and

throughout this manual.

Definitions Warnings are given when there is the possibility of injury to persons.

Cautions are given when there is the possibility of damage to equipment.

The warning label will appear as follows:

The caution label will appear as follows:

Continued on next page

Rev G

S1−

−−

−Warnings & Cautions

Warnings

Always turn the power source OFF before wiring the TR400. Failure to observe this warning

could result in an electrical shock or damage to the equipment.

During a Stop condition, any slight movement of the shaft or magnetic disc could activate the

control relay and start the motor. To prevent starting the motor accidentally, always use proper

LOCKOUT, TAG OUT procedures. Failure to observe this warning could result in an injury to

persons or damage to equipment.

Do not touch the Pulser Disc or Wrap while it is spinning. Failure to observe this warning could

result in a hand injury.

Always wear protective eye goggles when using power tools. Failure to observe this warning

could result in an eye injury or blindness.

Practical wiring practices must be followed when wiring industrial equipment such as the

TR400. Failure to follow practical wiring practices could result in an injury to persons or damage

to equipment.

The TR400 is a programmable process ratemeter and must be installed by qualified personnel

only. Failure to observe this warning could result in an injury to persons or damage to

equipment.

Only qualified personnel should attempt to connect any wires to the TR400. Failure to observe

this warning could result in an injury to persons.

Continued on next page

Warning

4Rev G

S1−

−−

−Warnings & Cautions

Cautions

Power to sensors is provided at TB2

−

6 (+12 Vdc) and TB2

−

5 (common) on the TR400. Wiring

to those inputs should be shielded cable with the shield tied to TB2

−

5 common only. Failure to

observe this caution could result in improper sensor function.

Always turn the power source OFF before wiring the TR400. Failure to observe this caution

could result in damage to the TR400.

Never use shielded cable

with extra conductors

. Extra conductors can act as antennas, picking

up electrical noise. Failure to observe this caution could result in improper sensor operation.

The TR400 standard uses 115 Vac, 6 VA @ 60/50 Hz, with 230 Vac as an option. Make sure

you know the correct supply voltage before applying power to the TR400. Failure to observe

this caution could result in damage to the TR400.

Do not touch the Pulser Disc or Wrap while it is spinning. Failure to observe this caution could

cause an interruption in pulse generation, resulting in a disruption in the mechanical process

being monitored.

When the digital input function is programmed as a Reset input and the switch input remains

closed, the relay will never turn OFF regardless of the operating condition. A momentary

contact closure of the switch is advised. Failure to observe this caution could result in damage

to the equipment.

Only qualified personnel should attempt to connect any wires to the TR400. Failure to observe

this warning could result in damage to the equipment.

Caution

ution

Caution

Table of contents

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