Diesse VES-MATIC EASY User manual

SERVICE MANUAL

Version SW 2.xx

Rev.1.1 of 15/04/2017

Automatic instrument for determining the erythrocyte sedimentation rate (ESR)

(Patented)

(Diagnostic Device -IVDD 98/79)

Diagnostica Senese S.p.A

Service Manual

Rev.1.1 of 15/04/2017 ii [2/76]

LIST OF REVISIONS

MANUAL

REVISIONS

DESCRIPTION OF MODIFICATION

APPR.

1.0

06/2007

Official Version

1.1

04/2017

Added assembly note in the Reassembly

procedure, par. 2.4.

MODELS

This manual applies to the following Ves Matic Easy model:

DIESSE Code

Model description

10376

VES MATIC EASY CE/CSA

TECHNICAL ASSISTANCE

DIESSE DIAGNOSTICA SENESE SpA - CUSTOMER CARE

Via del Pozzo 5, 53035 Monteriggioni (SI), Italy

Tel. ++39 0577 319556 Fax. ++39 0577 319020

e-mail: customerca[email protected]t

The information contained in this manual is subject to modifications without prior notice. No part of this

manual may be reproduced in any electronic or mechanical form for any purpose whatsoever without

the written authorization of DIESSE DIAGNOSTICA SENESE S.p.A.

Printed in JUNE 2007. (Total pages: 76).

Standards applied in this document:

UNI EN 591 II Edition (November 2001)

CEI EN 61010-1 II Edition File 6290 (November 2001)

Service Manual

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CONTENTS

1. GENERAL DESCRIPTION OF THE INSTRUMENT.........................................................1

1.1. OVERALL VIEW OF THE UNIT..............................................................................2

1.2. TECHNICAL SPECIFICATIONS.............................................................................3

1.3. CONTENT AND PACKAGE DIMENSIONS............................................................3

1.4. SHUTTING DOWN AND SHIPPING.......................................................................4

2. DISASSEMBLY PROCEDURE (AND REASSEMBLY)....................................................5

2.1. GRAPHICS.............................................................................................................6

2.2. PRELIMINARY TASKS ASSIGNED TO THE TECHNICAL SERVICE ...................6

2.3. EQUIPMENT / INSTRUMENTATION REQUIRED .................................................7

2.4. DISASSEMBLY AND REASSEMBLY PROCEDURES...........................................7

3. CALIBRATIONS AND PERIODICAL CHECKS ...............................................................8

3.1. PROCEDURE FOR CALIBRATING THE VES MATIC EASY FOLLOWING

DISASSEMBLY OR PERIODIC CHECKS.........................................................................9

3.1.1. ACCESS TO THE SERVICE MENU.......................................................................9

3.1.2. TEST STATUS OF SENSORS & HOME PHOTOCELL .......................................11

3.1.3. MOTOR TEST ......................................................................................................11

3.1.4. SENSOR TEST.....................................................................................................12

3.1.5. SENSOR CALIBRATION......................................................................................12

3.1.6. BARCODE TEST..................................................................................................13

3.1.7. ADJUSTING THE CARRIAGE STROKE READING.............................................14

3.1.8. CONFIGURATION OF ID No................................................................................14

3.1.9. PRINT SETTINGS................................................................................................14

3.1.10. CONFIGURATION OF TEST MODE................................................................15

3.1.11. ANALYSIS COUNTER .....................................................................................16

3.1.12. PRINT ERRORS...............................................................................................16

3.1.13. CYCLES TEST.................................................................................................16

3.2. CLEANING THE PRINTER HEAD........................................................................17

4. LEARNING ABOUT THE UNIT- DESCRIPTION OF THE MAIN MODULES.................18

4.1. LEARNING ABOUT THE UNIT.............................................................................19

4.2. CPU BOARD ........................................................................................................20

4.2.1. Description of the module.......................................................................................................20

4.2.2. Applicable documentation.......................................................................................................20

4.2.3. Access to single modules .......................................................................................................21

4.3. VES EASY CONNECTION BOARD .....................................................................21

4.3.1. Description of the module.......................................................................................................21

4.3.2. Applicable documentation.......................................................................................................21

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4.3.3. Access to single modules .......................................................................................................21

4.4. VES10/ESAY SENSOR AND HOME PHOTOCELL READING BOARDS............22

4.4.1. Description of the module.......................................................................................................22

4.4.2. Applicable documentation.......................................................................................................22

4.4.3. Access to single module.........................................................................................................22

4.5. PRINTER INTERFACE MODULE.........................................................................23

4.5.1. Description of the module.......................................................................................................23

4.5.2. Applicable documentation.......................................................................................................23

4.5.3. Access to single module.........................................................................................................23

5. TROUBLE-SHOOTING FOR SINGLE FAULTS.............................................................24

5.1. ANALYSIS OF THE FAULTS ...............................................................................25

5.2. PROBLEMS/FAULTS AT START-UP...................................................................25

5.2.1. The unit fails to turn on .........................................................................................25

5.2.2. The unit turns on / Display KO-Keyboard KO .......................................................26

5.2.2. The unit turns on / Initial reset KO.........................................................................26

5.2.3. The unit turns on / Printer KO ...............................................................................29

5.2.4. The unit turns on / External connections KO.........................................................31

5.3. TROUBLESHOOTING DURING THE OPERATING PHASE ...............................32

6. EXPLODED DRAWINGS AND COMPONENT LISTS FOR UNITS................................34

6.1. VES MATIC EASY UNIT (30003800) ...................................................................35

Exploded drawing..............................................................................................................................35

Component list ..................................................................................................................................36

List of Accessories & Optionals ........................................................................................................36

6.2. ANALYSIS HANDLING UNIT- (30208221)...........................................................37

Exploded drawing..............................................................................................................................37

Component list ..................................................................................................................................38

6.3. VES MATIC EASY PRINTER UNIT (30208230)...................................................39

Exploded drawing..............................................................................................................................39

Component list ..................................................................................................................................40

6.4. INTERCONNECTION DIAGRAM/ ELECTRICAL CONNECTIONS LAYOUT.......41

Component list: WIRING...................................................................................................................42

7. ELECTRICAL DIAGRAMS AND BOARD LAYOUTS ....................................................43

7.1. VES MATIC EASY CPU BOARD..........................................................................44

Layout Code 30119871.....................................................................................................................44

Electrical diagram Code 20103292 (Total pages 3) .........................................................................45

7.2. VES MATIC EASY CONNECTION BOARD .........................................................48

Layout Code 30120011.....................................................................................................................48

Electrical diagram CODE 20103311.................................................................................................49

7.3. VES MATIC EASY FRONT/REAR READ SENSOR BOARD...............................50

Layout Code 30119990.....................................................................................................................50

Layout Code 30120000.....................................................................................................................51

Electrical diagram Code 20103300...................................................................................................52

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7.4. WIRED PHOTOCELL BOARD .............................................................................53

Layout code 30121610......................................................................................................................53

7.5. BOARD PRINTER WT01 SMALL.........................................................................54

Layout CODE 30111340...................................................................................................................54

Electrical diagram CODE 20102462.................................................................................................55

ATTACHMENT A: EXTERNAL CONNECTIONS....................................................................1

1. GENERAL SPECIFICATIONS FOR CONNECTING TO A BARCODE READER...2

2. GENERAL SPECIFICATIONS FOR CONNECTION TO A HOST COMPUTER.....3

3. SPECIFICATIONS OF THE ASYNCHRONOUS SERIAL COMMUNICATION

PROTOCOL......................................................................................................................3

4. VES EASY SERIAL COMMANDS AND PARAMETER FORMAT ..........................4

ATTACHMENT B: UPGRADE SOFTWARE ............................................................................8

1. INSTALLING THE PROGRAMMING SOTWARE ‘WinBootPrg’ .............................9

2. COPYING THE FILE TO TRANSFER TO THE UNIT...........................................10

3. PROGRAMMING PROCEDURE / UPGRADE SOFTWARE ................................11

FORMS......................................................................................................................................14

Service Manual

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Service Manual

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1. GENERAL DESCRIPTION OF THE INSTRUMENT

1.1. OVERALL VIEW OF THE UNIT..................................................................................................2

1.2. TECHNICAL SPECIFICATIONS.................................................................................................3

1.3. CONTENT AND PACKAGE DIMENSIONS ................................................................................3

1.4. SHUTTING DOWN AND SHIPPING...........................................................................................4

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1.1. OVERALL VIEW OF THE UNIT

Fig. 1-1

Legend:

1) Cuvette-holder with 10 numbered positions

2) Display

3) Keyboard

4) Printout-Paper slit

5) EXTERNAL BARCODE connector

(External Barcode Reader)

6) USB connector

7) ON/OFF switch

8) DC IN socket for 9Vdc power supply

9) Paper-holder compartment

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1.2. TECHNICAL SPECIFICATIONS

Power supply

9Vdc@2A

Dimensions

143 x 218 x146 mm ( w x h x d )

Weigh

1.2 Kg

Ambient temperature

Operational

from +15 to +35°C

Storage

from + 5°C to + 45°C

Relative humidity tolerance

from 20 to 80% without condensation

Central unit

AVR ATMEGA128-16AC microprocessor

Display

LCD with Backlight, 16 characters x 1 row

Cuvette-holder

With 10 numbered recesses for the relative cuvettes

Optical unit

10 pairs of opto-electronic elements in solid state (photodiode +

phototransistor).

Printer

Alphanumeric with thermal paper 58 mm wide, 36 characters per line,

speed: 20 mm/sec.

Interfaces

USB

Class

Device safety

CEI EN 61010-1 (Ed.2001-11);

CAN/CSA-C22.2 Nr.61010-1-04 (Ed.2004-07);

UL61010-1 (Ed.2004-07).

EMC

CEI EN61326 (ED.2004-08)

Installation category

Safety requirements and functional performances of the instrument are not assured if

you use a different power supply from the one supplied in the package.

1.3. CONTENT AND PACKAGE DIMENSIONS

MATERIAL SUPPLIED WITH THE INSTRUMENT

The VESMATIC EASY is supplied with the following material:

▪1 Operating Manual [English] [Order Code: P30600650]

▪1 “VESMATIC EASY”CD [Order Code: P30650050]

▪1 Power Supply 9Vdc 2A Mod. ES18A09-P1J [MeanWell] [Order Code: P21440380]

▪1 Power Cord 3x0.75 L=2m Plug SCHUKO 90° - C13 [Order Code: P21890040]

▪1 Power Cord SVT L=2m Male Plug USA / Female Plug VDE ‘UL’ [Order Code: P21890370]

▪1 USB 1.1 A-B M/M Cable (1.5mt) [Order Code: P21890360]

▪1 Thermal Roller Paper for Printer [Order Code: P12300000]

▪1 Packing-list

▪1 Final Inspection Report

▪1 Guarantee Certificate (for CAN/USA Market)

Service Manual

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Package dimensions

WIDTH (box)

HEIGHT (box)

DEPTH (box)

GROSS WEIGHT

2400

PACKAGING WEIGHT

400

Do not throw away the original packaging in case of further transportation of the instrument in

the future.

1.4. SHUTTING DOWN AND SHIPPING

Before shutting down and shipping the instrument it is recommended carrying out the

following sanitising procedure:

A) The instrument must be turned off and cleaned internally of all residues or spillage with a liquid

detergent and left to dry.

B) Use one of the ready-to-use spray cans of isopropyl alcohol available on the market.

C) Spray well on the sample-holder.

D) Leave turned off for at least one hour before beginning a new work cycle or any other type of

operation on the instrument.

Instrument maybe damaged if dropped.

SHIPPING

1. Insert the instrument, the power supply unit and accessories into the

box.

2. Close the box.

If the instrument is being shipped to the manufacturer for repairs, affix a copy of the “Fault Report”form

(contained in this document) to the outside of the box.

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