Clarke CAR8P User manual

HOSE REEL

MODEL No: CAR8P & CAR15P

INSTRUCTIONS FOR USE

0405

Thank you for purchasing this Clarke Hose Reel.

Please read this instruction leaflet carefully before installation, and ensure it is

maintained according to this schedule. In doing so, the Reel will provide you with

many years of satisfactory service.

GUARANTEE

This CLARKE product is guaranteed against faulty manufacture for a period of

12 months from the date of purchase. Please keep your receipt as proof of

purchase.

This guarantee is invalid if the product is found to have been abused or

tampered with in any way, or not used for the purpose for which it was

intended.

Faulty goods should be returned to their place of purchase, no product can

be returned to us without prior permission.

This guarantee does not effect your statutory rights.

Please Note: Seals, Plastic Rollers and rubber Stopper are considered

to be normal wear items and as such are not covered by this warranty

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IMPORTANT!

Maximum Operating Pressure

CAR8P .......................... 12 bar / 180 psi

CAR15P ........................ 20 bar / 300 psi

OPERATION

Check Reel for correct operation, as follows:

Gently pull out the hose - a series of clicks will be heard, every half revolution of

the drum.

When a click is heard, release the hose. It should be held by the latch. Continue

to pull out the hose, and after a series of clicks, at various lengths, release it to

check the operation of the latch.

To retract the hose, give it a brief tug to disengage the latch, then allow it to retract

fully, under control, until the stopper rests on the hose guide. DO NOT allow the hose

to retract freely....it must be restrained in order to prevent the air tool, connected to

the end of the hose, from whipping with resultant damage to persons or property.

Model CAR15P is also provided with

a locking device which allows the hose

to be held in any desired position.

Simply slide the latch to the locked

position when required.

To release, give the hose a brief tug,

whilst sliding the latch to the unlock

position, then allow the hose to retract

under restraint.

SAFETY PRECAUTIONS

• Never exceed the rated operating pressure for this device.

• Eye protection should be used when assembling and using the hose reel.

• Take ALL precautions with respect to the use of compressed air.

Remember....compressed air can kill.

• Ensure all air connections are properly sealed using teflon tape or pipe sealant.

• Never allow the hose to retract freely, It should always be restrained to prevent

the air tool from whipping, with resultant damage to persons or property.

• Keep children away from the work site.

INSTALLATION

The Hose Reel assembly may be wall or ceiling mounted. Ensure the mounting

hardware (not supplied) is of sufficient strength to support the Hose Reel assembly

and the forces required to pull out the hose etc.

- 3 -

The swivel seals will need replacing due to normal wear and tear, from time to

time. This is carried out as follows:

A. Model CAR8P

1. Remove the 4 side cover securing

screws ‘A’ and pull off the cover to

reveal the swivel hub -’C’.

2. Undo and remove the swivel hub

securing screws - ‘B’ and pull out the

swivel hub.

3. Renew the single O-Ring seal and

reassemble in reverse order.

IMPORTANT! DO NOT overtighten the

swivel seal securing screws. Damage to

the plastic screw threads is irreparable

Swivel Seal Replacement

MAINTENANCE

Hose Tension Adjustment

Model CAR15P only is provided with a mechanism to adjust the hose tension. This

is achieved as follows:

1. Remove side cover (2 self tapping

screws) to reveal the adjuster plate.

2. Hold the plate steady using a

socket as shown, with ‘T’ bar, whilst

undoing and removing the 4 plate

securing screws.

3. Turn the plate clockwise or anti-

clockwise, to increase or decrease the

tension, as required, then replace the

securing screws. It is possible to move

the plate by increments of 1/8 turns

Before Use

Check the hose for wear and damage, and the swivel fitting for leakage using soapy

water. Any damage or leaks should be repaired before further use.

WARNING: Whenever servicing or carrying out maintenance tasks, ALWAYS

turn OFF the air supply to the Hose Reel and release any pressure in the line.

- 4 -

B. Model CAR15P

1. Remove the three side cover

securing screws, to reveal the swivel

assembly.

2. Tilt the cover, as shown, so that the

swivel connector may be undone

using an M22 spanner.

3. Undo the four screws securing the

plastic cover, then pull out the swivel

connector and replace the O-Ring.

Reassemble in reverse order.

For Spare Parts and Service, please contact your nearest dealer,

or CLARKE International, on one of the following numbers.

PARTS & SERVICE TEL: 020 8988 7400

PARTS & SERVICE FAX: 020 8558 3622

or e-mail as follows:

PARTS: [email protected]

SERVICE: [email protected]

PARTS AND SERVICE CONTACTS

- 5 -

No. Description Part No.

1 Screw CAR8P01

2 Side Cover CAR8P02

3 Swivel Connector CAR8P03

4 O-Ring CAR8P04

5 Bolt N/A

6 Screw N/A

7 Outer Casing Inlet side CAR8P07

8 Roller CAR8P08

9 Hose Joint Retainer CAR8P09

10 Drum CAR8P10

11 Fitting CAR8P11

12 Spring CAR8P12

13 Drum Side Plate CAR8P13

14 Shaft CAR8P14

15 Ratchet Pawl CAR8P15

16 Ratchet Shaft CAR8P16

17 Spring CAR8P17

18 Mounting Bracket CAR8P18

19 Outer Casing CAR8P19

20 Pivot Pin CAR8P20

21 Nut N/A

22 Hose CAR8P22

23 Nut N/A

24 Bolt N/A

25 Stop Block CAR8P25

26 Rubber Stop CAR8P26

27 Air Inlet Hose CAR8P27

No. Description Part No.

PARTS - CAR8P

- 6 -

No.Description Part No.

1 Outer Casing - Adj. side CAR15P01

2 Outer Casing - Inlet sideCAR15P02

3 Drum - Air Inlet side CAR15P03

4 Drum - Adjuster side CAR15P04

5 Spring CAR15P05

6 Shaft CAR15P06

7 Ratchet Pawl CAR15P07

9 Spring CAR15P09

11 Locking Ring CAR15P11

15 Spring, Adj. Bushing CAR15P15

16 Stop Block CAR15P16

17 Slipping Block CAR15P17

18 Swivel Conn. Body CAR15P18

19 Hose Clip CAR15P19

20 Bushing CAR15P20

21 Swivel Connector CAR15P21

22 Fitting CAR15P22

23 O-Ring CAR15P23

24 Cover - Inlet CAR15P24

25 Cover - Adjuster CAR15P25

26 Mounting Bracket CAR15P26

27 Pin CAR15P27

29 Roller CAR15P29

30 Hose CAR15P30

31 Ball Stop CAR15P31

32 Hose Clip CAR15P32

35 Retainer CAR15P35

36 Inlet Hose CAR15P36

No.Description Part No.

PARTS - CAR15P

- 7 -

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