Burkert 8011 User manual

Operating Instructions
Bedienungsanleitung
Manuel d‘utilisation
Type 8011
Flowmeter with paddle-wheel
Durchfluss-Messgerät mit Flügelrad
Débitmètre à ailette

We reserve the right to make technical changes without notice.
Technische Änderungen vorbehalten.
Sous réserve de modifications techniques.
© Bürkert SAS, 2012 - 2016
Operating Instructions 1604/1_EU-ML 00563878 / Original FR

3
Table of Contents
Type 8011
1. ABOUT THIS MANUAL .................................................................................5
1.1. Definition of the word "device" ....................................................5
1.2. Symbols used .......................................................................................5
2. INTENDED USE ................................................................................................6
3. BASIC SAFETY INFORMATION ...............................................................6
4. GENERAL INFORMATION ...........................................................................8
4.1. Manufacturer's address and international contacts .........8
4.2. Warranty conditions ...........................................................................8
4.3. Information on the Internet ............................................................8
5. DESCRIPTION ...................................................................................................8
5.1. Area of application .............................................................................8
5.2. General description ...........................................................................8
5.3. Description of the name plate of the 8011 ...........................9
5.4. Description of the name plate of the SE11 ..............................9
5.5. Order codes for the basic versions of the SE11
module ...................................................................................................10
6. TECHNICAL DATA ........................................................................................ 11
6.1. Conditions of use ............................................................................. 11
6.2. Conformity to standards and directives...............................11
6.3. Mechanical data ................................................................................ 11
6.4. Dimensions of device ....................................................................12
6.5. Fluid data .............................................................................................. 12
6.6. Electrical data .................................................................................... 12
6.7. Electrical connections ...................................................................13
6.8. K factors ................................................................................................13
7. INSTALLATION AND WIRING ................................................................. 16
7.1. Safety instructions...........................................................................16
7.2. Installation onto the pipe ............................................................. 17
7.2.1. Recommendations for installing the 8011 on
the pipe ..................................................................................17
7.2.2. Installing a device with welding ends .............................19
7.2.3. Installing a device with Clamp connections ..................19
7.2.4. Installing a device with flange connections ...................19
7.3. Graphs ................................................................................................... 20
7.4. Electrical wiring .................................................................................21
7.4.1. Assembling the M12 female connector ...............................................................22
7.4.2. Wiring a version with M12 fixed connector .................................................................22
7.4.3. Wiring a version with cable gland ...................................23
8. COMMISSIONING ........................................................................................ 24
8.1. Safety instructions...........................................................................24
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Type 8011
9. MAINTENANCE AND TROUBLESHOOTING .................................. 24
9.1. Safety instructions...........................................................................24
9.2. Cleaning ................................................................................................25
9.3. Problem solving ................................................................................ 25
9.4. Replacing the seal ...........................................................................25
10. SPARE PARTS AND ACCESSORIES ...............................................26
11. PACKAGING, TRANSPORT, STORAGE .......................................... 27
12. DISPOSAL OF THE PRODUCT ........................................................... 27
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5
About this manual
Type 8011
1 ABOUT THIS MANUAL
This manual describes the entire life cycle of the device. Please keep
this manual in a safe place, accessible to all users and any new owners.
This manual contains important safety information.
Failure to comply with these instructions can lead to hazardous
situations. Pay attention in particular to the chapters „Basic safety
information“ and „Intended use“.
▶Whatever the version of the device, this manual must be read and
understood.
1.1. Definition of the word "device"
The word "device" used within this manual refers to the flowmeter
type 8011.
1.2. Symbols used
Danger
Warns against an imminent danger.
▶Failure to observe this warning can result in death or in serious
injury.
Warning
Warns against a potentially dangerous situation.
▶Failure to observe this warning can result in serious injury or
even death.
CaUTiOn
Warns against a possible risk.
▶Failure to observe this warning can result in substantial or minor
injuries.
nOTe
Warns against material damage.
▶Failure to observe this warning may result in damage to the
device or system.
Indicates additional information, advice or important
recommendations.
Refers to information contained in this manual or in other
documents.
▶Indicates an instruction to be carried out to avoid a danger, a
warning or a possible risk.
→Indicates a procedure to be carried out.
Indicates the result of a specific instruction.
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6
Intended use
Type 8011
2 INTENDED USE
Use of the device that does not comply with the instructions
could present risks to people, nearby installations and the
environment.
The 8011 flowmeter is intended exclusively to measure flow rate
in liquids.
▶Use this device in compliance with the characteristics and
commissioning and use conditions specified in the contractual
documents and in the user manual.
▶Never use the flowmeter type 8011 for security applications.
▶Protect this device against electromagnetic interference, ultra-
violet rays and, when installed outdoors, the effects of climatic
conditions.
▶Only operate a device in perfect working order.
▶Requirements for the safe and proper operation of the device
are proper transport, storage and installation, as well as careful
operation and maintenance.
▶Only use the device as intended.
3 BASIC SAFETY INFORMATION
This safety information does not take into account:
• any contingencies or occurences that may arise during assembly,
use and maintenance of the devices.
• the local safety regulations that the operator must ensure the staff
in charge of installation and maintenance observe.
Danger due to high pressure in the installation.
Danger due to electrical voltage.
Danger due to high temperatures of the fluid.
Danger due to the nature of the fluid.
Various dangerous situations
To avoid injury take care:
▶not to use the device in explosive atmospheres.
▶not to use the device in an environment incompatible with the
materials it is made of.
▶not to use fluid that is incompatible with the materials the device
is made of.
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Basic safety information
Type 8011
Various dangerous situations
To avoid injury take care:
▶not to make any modifications to the device.
▶not to subject the device to mechanical loads.
▶to prevent any unintentional power supply switch-on.
▶to carry out the installation and maintenance work by qualified
and skilled staff with the appropriate tools.
▶to guarantee a defined or controlled restarting of the process,
after a power supply interruption.
▶to observe the general technical rules when installing and using
the device.
nOTe
The device may be damaged by the fluid in contact with.
▶Systematically check the chemical compatibility of the compo-
nent materials of the device and the fluids likely to come into
contact with it (for example: alcohols, strong or concentrated
acids, aldehydes, alkaline compounds, esters, aliphatic com-
pounds, ketones, halogenated aromatics or hydrocarbons,
oxidants and chlorinated agents).
nOTe
Elements / Components sensitive to electrostatic discharges
▶This device contains electronic components sensitive to electro-
static discharges. They may be damaged if they are touched by
an electrostatically charged person or object. In the worst case
scenario, these components are instantly destroyed or go out of
order as soon as they are activated.
▶To minimise or even avoid all damage due to an electro-
static discharge, take all the precautions described in the EN
61340-5-1 norm.
▶Do not touch any of the live electrical components.
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General information
Type 8011
4 GENERAL INFORMATION
4.1. Manufacturer's address and
international contacts
To contact the manufacturer of the device use following address:
Bürkert SAS
Rue du Giessen
BP 21
F-67220 TRIEMBACH-AU-VAL
You may also contact your local Bürkert sales office.
The addresses of our international sales offices are available on the
internet at: www.burkert.com
4.2. Warranty conditions
The condition governing the legal warranty is the conforming use of
the 8011 in observance of the operating conditions specified in this
manual.
4.3. Information on the Internet
You can find the user manuals and technical data sheets regarding
the type 8011 at: www.burkert.com
5 DESCRIPTION
5.1. Area of application
The 8011 flowmeter is intended to measure the flow rate of neutral
or slightly aggressive liquids free of solid particles.
5.2. General description
The 8011 flowmeter comprises the SE11 electronics incorporating
the measuring paddle-wheel and an S012 fitting allowing the device
to be fitted to all types of pipes from DN6 to DN65.
Paddle-wheel
SE11
S012
The sensor detects the rotation of the paddle-wheel; it generates
a signal in which the frequency f is proportional to the rotation fre-
quency of the paddle-wheel.
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Description
Type 8011
To obtain a flow rate Q, this frequency must be divided by a propor-
tionality factor K according to the following formula:
Q = f/K
Depending on the version, the electrical connection is made using
a 1 m long cable or a multi-pin M12 fixed connector which position
can be adjusted.
Depending on the version, the device is equipped:
• with one NPN pulse output
• with two pulse outputs, NPN and PNP.
5.3. Description of the name plate of
the 8011
FLOW:8011 HALL
NPN/PNP: 0,7A - 36VDC
6-36VDC D63
PV FKM 0,3-10 M/S
00556249 W46MN
Made in France
2
4
5
6
78
911 10
31
1. Supply voltage
2. Measured value and type of the device
3. Type of sensor
4. Pulse output data
5. Type of connection
6. Flow range
7. Conformity logo
8. Manufacturing code
9. Material of the seal exposed to the fluid
10. Order code
11. Fitting material
5.4. Description of the name plate of
the SE11
FLOW:SE11 HALL
NPN/PNP: 0,7A - 36VDC
6-36VDC
0,3-10 M/S
00559453 W46MN
Made in France
2
4
5
67
8
31
1. Supply voltage
2. Measured value and type of the device
3. Type of sensor
4. Pulse output data
5. Flow range
6. Conformity logo
7. Manufacturing code
8. Order code
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10
Description
Type 8011
5.5. Order codes for the basic versions of the SE11 module
The fitting S012 is not available as a separate part.
Two versions of the S012 in DN15 and DN20 exist, having different K factors.
Only version 2, identified by the "v2" marking, is available from March 2012. The "v2" marking can be found:
• on the bottom of the DN15 or DN20 fitting in plastic:
V2
• on the side of the DN15 or DN20 fitting in metal:
V2
Fitting Electrical connection Supply voltage Outputs Order code
DN6, DN8, DN15 v2
and DN20 v2
Male 5-pin M12 fixed connector 4,5 - 24 V DC Pulse, NPN 559 440
6 - 36 V DC Pulse, NPN + PNP 559 441
Cable gland, including 1 m cable 4,5 - 24 V DC Pulse, NPN 559 442
6 - 36 V DC Pulse, NPN + PNP 559 443
DN15 to DN65
(except DN15 v2
and DN20 v2)
Male 5-pin M12 fixed connector 4,5 - 24 V DC Pulse, NPN 559 444
6 - 36 V DC Pulse, NPN + PNP 559 445
Cable gland, including 1 m cable 4,5 - 24 V DC Pulse, NPN 559 446
6 - 36 V DC Pulse, NPN + PNP 559 447
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