Bosch Rexroth IMpdp User manual

IMpdp

3 609 929 B40/

2008-09

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Table of Contents

About this document . . . . . . . . . . . . . . . . . 16

General safety instructions . . . . . . . . . . . . 16

Delivery contents . . . . . . . . . . . . . . . . . . . . 18

Product description . . . . . . . . . . . . . . . . . . 18

Transport and storage . . . . . . . . . . . . . . . . 19

Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Commissioning . . . . . . . . . . . . . . . . . . . . . 22

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Maintenance and repair . . . . . . . . . . . . . . . 22

Decommissioning . . . . . . . . . . . . . . . . . . . 22

Disassembly and replacement . . . . . . . . . 23

Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Extension and conversion . . . . . . . . . . . . . 24

Troubleshooting . . . . . . . . . . . . . . . . . . . . . 24

Technical data . . . . . . . . . . . . . . . . . . . . . . 25

Service and sales . . . . . . . . . . . . . . . . . . . . 26

The data specified above only serve to

describe the product. No statements

concerning a certain condition or suitability

for a certain application can be derived from

our information. The information given does

not release the user from the obligation of

own judgment and verification. It must be

remembered that our products are subject to

a natural process of wear and aging.

specifications and other information set forth

in it, are the exclusive property of Bosch

Rexroth AG. It may not be reproduced or

given to third parties without its consent.

This document was written in German.

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1 About this document

These instructions contain important

information on the safe and appropriate

assembly, transportation, commissioning,

operation, maintenance, disassembly and

simple troubleshooting of the IMpdp

interface module.

Read these instructions completely,

especially the chapter “2 General safety

instructions” on page 16, before working

with the IMpdp interface module.

Related documents

The IMpdp interface module is a system

component.

Also observe the instructions for the other

system components.

Also observe the generally applicable, legal

or otherwise binding regulations of the

European or national legislation and the rules

for the prevention of accidents and for

environmental protection applicable in your

country.

2 General safety

instructions

The IMpdp interface module has been

manufactured according to the accepted

rules of current technology. There is,

however, still a danger of personal injury or

damage to equipment if the following general

safety instructions and the warnings before

the steps contained in these instructions are

not complied with.

• Read these instructions completely and

thoroughly before working with the IMpdp

interface module.

• Keep these instructions in a location where

they are accessible to all users at all times.

• Always include the operating instructions

when you pass the IMpdp interface module

on to third parties.

Intended use

The IMpdp interface module is a component

in terms of the machine directive 98/37/EC

(partial machine). The product is exclusively

intended for being integrated in a machine or

system or for being assembled with other

components to form a machine or system.

The product may be commissioned only if its

integrated in the machine/system for which it

is designed and the machine/system fully

complies with the EC machine directive.

Observe the operating conditions and

performance limits specified in the technical

data.

The IMpdp interface module is a work

appliance and not designed for private use.

Intended use includes having read and

understood these instructions, especially the

chapter “2 General safety instructions”.

The IMpdp interface module is intended for

installation in components for the Tightening

System 350.

Improper use

Any use of the IMpdp interface module other

than described in chapter “Intended use” is

considered as improper.

Personnel qualifications

Assembly, commissioning and operation,

disassembly, service (including maintenance

and repair) require basic electrical and

mechanical knowledge, as well as

knowledge of the appropriate technical

terms. In order to ensure operating safety,

these activities may therefore only be carried

out by qualified technical personnel or an

instructed person under the direction and

supervision of qualified personnel.

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2 General safety instructions

Qualified personnel are those who can

recognize possible hazards and institute the

appropriate safety measures due to their

professional training, knowledge, and

experience, as well as their understanding of

the relevant conditions pertaining to the work

to be done. Qualified personnel must

observe the rules relevant to the subject area.

Safety instructions in this document

In this manual, there are safety instructions

before the steps whenever there is a danger

of personal injury or damage to the

equipment. The measures described to avoid

these hazards must be observed.

Safety instructions are set out as follows:

•Safety sign (warning triangle): draws

attention to the risk

•Signal word: identifies the degree of

hazard

•Type of risk: identifies the type or source

of the hazard

•Consequences: describes what occurs

when the safety instructions are not

complied with

•Precautions: states how the hazard can

be avoided

The signal words have the following meaning:

Adhere to the following instructions

General safety instructions

Observe the regulations for accident

prevention and environmental protection for

the country where the product is used and at

the workplace.

Exclusively use Rexroth products in good

technical order and condition.

Check the product for visible defects, for

example damage to the printed card,

components, housing, and plug connectors

or missing screws.

Only use the product within the performance

range provided in the technical data.

Persons who assemble, operate,

disassemble or maintain Rexroth products

must not consume any alcohol, drugs or

pharmaceuticals that may affect their ability

to respond.

The warranty only applies to the delivered

configuration.

SIGNAL WORD

Type of RISK!

Consequences

Precautions

This warning symbol cautions

against dangers to your health.

Observe all the safety instructions

that follow this symbol to avoid

possible injuries or death.

This warning symbol cautions

against dangers to your health

caused by electrical voltage or

currents. Observe all the safety

instructions that follow this

symbol to avoid possible injuries

or death.

CAUTION

CAUTION indicates a potentially

hazardous situation which, if not avoided,

could result in minor or moderate injury or

damage to equipment.

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3 Delivery contents

The warranty will not apply if the product is

incorrectly assembled, or handled or not

used as intended.

Do not expose the product to any mechanical

loads under any circumstances. Do not place

any objects on it.

During assembly

Make sure the relevant system component is

not under pressure or voltage before

assembling the product or when connecting

and disconnecting plugs. Protect the system

against being switched on.

Lay cables and lines so that they cannot be

damaged, are in accordance with the

bending radiuses, and no one can trip over

them.

Before commissioning, make sure that all the

plug connectors are installed correctly,

undamaged, and that all screws are

tightened.

During commissioning

Before commissioning, let the product

acclimate itself for several hours before

commissioning, otherwise water may

condense in the housing.

Make sure that all electrical connections are

either used or covered. Commission the

product only if it is installed completely.

During cleaning

Cover all openings with the appropriate

protective equipment in order to prevent

detergents from penetrating the system.

Never use solvents or aggressive detergents.

Only clean the product using a slightly damp,

lint-free cloth. Only use water to do this and,

if necessary, a mild detergent.

Disposal

Dispose of the product in accordance with

the currently applicable national regulations

in your country.

3 Delivery contents

The delivery contents include:

• 1 IMpdp interface module

• 1 operating instructions for the IMpdp

interface module

4 Product description

Performance description

A tightening system is controlled by this

interface. It enables a cyclical data exchange

via Profibus DP in accordance with IEC

61158.

The IMpdp interface module is directly

supplied with power via the components in

the System 350.

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5 Transport and storage

Device description

The following data rates (baud rate in kbit/s)

are supported: 9.6; 19.2; 45.45; 93.75;

187.5; 500; 1,500; 3,000; 6,000; 12,000.

Fig. 1: IMpdp interface module, front view

(socket)

1OP LED (operation mode)

2Interface

3ST LED (status)

4Screws

Interface connection assignment

Suitable connection plugs

Connection plugs in accordance with

Profibus standard IEC 61158.

Display elements

The OP LED indicates the Profibus operating

mode.

The ST LED indicates the Profibus status.

5 Transport and storage

For storing and transporting the product

always observe the ambient conditions

specified in the technical data (see

“Technical data” on page 25).

Table 1

Pin Signal Description/Function

1 Free

2 Free

3 B Receive/send data plus

RxD/TxD (RS-485)

4 RTS Send request

5 GND bus Ground

6 + 5 V bus 5 volt power supply

7 Free

8 A Receive/send data

minus

RxD/TxD (RS-485)

9 Free Connected to shield

Housing Shield Wired with protective

ground

Table 2

LED display Meaning

Off No connection to master or

no voltage

Green Online, connection to master

established, data exchange

takes place

Flashing green Online, connection to master

established, no data

exchange

Flashing red (1 Hz) Parameterization error

Flashing red (2 Hz) Profibus configuration error

Table 3

LED display Meaning

Off No voltage or not initialized

Green Ready for operation

Flashing

green

Ready for operation, diagnoses

available

Red Exception error

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6 Assembly

When installing the product always observe

the ambient conditions specified in the

technical data (see “Technical data” on page

25).

Required tools

• TX9 screwdriver

Assembling the IMpdp interface

module

1. Always switch off the power supply to the

relevant system component before

assembling the IMpdp interface module.

2. Insert the IMpdp interface module into the

appropriate slot (A) on the system

component until it catches (example in

Fig. 2).

3. Tighten the torx screws on the front until

the front panel is flush. The printed board

is locked by turning the screw.

This lock is only fully functional once the

interface has been properly tightened

(see Fig. 3).

CAUTION

Risk of injuries and damage

to property!

Assembly of the IMpdp interface

module requires basic mechanical

and electrical knowledge.

yOnly qualified personnel are

authorized to assemble the

IMpdp interface module (see

“Personnel qualifications” on

page 16).

yMeasures to prevent

electrostatic discharge (ESD

protection) must be

undertaken to protect the

module and system

components during all

assembly work.

CAUTION

Risk of injuries when

assembling under voltage!

If you do not switch off the power

supply before assembling the

IMpdp interface module, you may

get injured or the device or system

components may be damaged.

yAlways switch off the power

supply to the relevant system

component before assembling

the IMpdp interface module.

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6 Assembly

Fig. 2: Example: Slot A on the CS351 Compact System

Fig. 3: Lock effect

1Lock

1M24V

117

24 C5C4

X7E1

X3U1

X3U2 XDN1

X6C1

X3C1

XDV1

X3U4

X3U3

Reset

XDD1 X1S1

NOKOK FG

Rexroth

CS351

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7 Commissioning

• Check that all plug-in connections have

the correct seat.

• After it has been switched on, the module

will start in offline mode, wait for a

parameterization telegram and, after

parameterization, wait for the

configuration telegram. The module

changes to online mode after

configuration and is then ready for data

exchange.

There are parameterization or

configuration errors if the module does not

change to online mode. The errors can be

evaluated by the Profibus master using the

standard diagnosis requests.

Further PDP errors can be read out with

the BS350 operating system.

• The GSD file (master data) for the

Profibus module can be immediately

created after Profibus configuration with

the BS350 (System →Tightening

channel configuration).

8 Operation

Operation is not necessary while running.

9 Maintenance and

repair

Cleaning and care

Maintenance

The IMpdp interface module is maintenance-

free if used as intended.

Spare parts

The addresses for our national

representatives can be found at

www.boschrexroth.com and in the address

directory in chapter “16 Service and sales”

on page 26.

10 Decommissioning

For details about how to disassemble or

replace your IMpdp interface module please

refer to chapter “11 Disassembly and

replacement” on page 23.

CAUTION

Risk of injuries and damage

to property!

Commissioning of the IMpdp

interface module requires basic

mechanical and electrical

knowledge.

yThe system may only be

commissioned by qualified

personnel (see “Personnel

qualifications” on page 16).

CAUTION

Any dirt or liquids penetrating

the device lead to

malfunctions!

Safe function of the IMpdp

interface module is no longer

ensured.

yAlways provide for absolute

cleanness when working on

the IMpdp interface module.

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11 Disassembly and replacement

11 Disassembly and

replacement

Required tools

• TX9 screwdriver

Disassembling the IMpdp interface

module

Proceed as follows to disassemble the

IMpdp interface module:

1. Make sure the relevant system

components are not under voltage.

2. Loosen the front torx screws. The IMpdp

interface module may only be removed

once the lock has been completely

released (see Fig. 4).

3. Assemble a dummy panel, if necessary.

Fig. 4: Releasing the lock

1Lock

CAUTION

Disconnecting the IMpdp

interface module while under

voltage

Damage to the IMpdp interface

module!

yMake sure the relevant system

component is not under

voltage before removing the

IMpdp interface module.

IMpdp.book Seite 23 Mittwoch, 24. September 2008 1:16 13

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