Bosch PBK User manual

Antriebs- und Steuerungstechnik

PBK Peripheral Bus Interface Module

Module Description

CL400 / CL500

102

Edition

CL400 / CL500

PBK Peripheral Bus Interface Module

Module Description

1070 072 133-102 (99.11) GB

E1992–1999

by Robert Bosch GmbH, Erbach / Germany

Reproduction or distribution by any means subject to our prior written permission.

Discretionary charge 10.00 DM

Contents V

1070 072 133-102 (99.11) GB

Contents

Page

1 Safety Instructions 1–1. . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1 Standard operation 1–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.2 Qualified personnel 1–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.3 Safety markings on components 1–3. . . . . . . . . . . . . . . . . . . . . . . . . .

1.4 Safety instructions in this manual 1–4. . . . . . . . . . . . . . . . . . . . . . . . . .

1.5 Safety instructions concerning the described product 1–5. . . . . . . .

1.6 Documentation, version and trademark 1–7. . . . . . . . . . . . . . . . . . . .

2 PBK Module Functions 2–1. . . . . . . . . . . . . . . . . . . . . . . .

3 PBK Module Operation 3–1. . . . . . . . . . . . . . . . . . . . . . . .

3.1 Hardware Configuration 3–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2 Settings 3–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.3 Operating Power 3–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.4 Installation Instructions 3–9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4 Specifications 4–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A Appendix A–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.1 Abbreviations A–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.2 Amendments A–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.3 Index A–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Contents

1070 072 133-102 (99.11) GB

Safety Instructions 1–1

1070 072 133-102 (99.11) GB

1 Safety Instructions

Before you start working with the PBK Peripheral Bus Interface Module, we

recommend that you thoroughly familiarize yourself with the contents of this

instruction manual. Keep this manual in a place where it is always accessible

to all users.

1.1 Standard operation

This instruction manual presents a comprehensive set of instructions and in-

formation required for the standard operation of the described products.

The products described hereunder

Dwere developed, manufactured, tested and documented in accordance

with the relevant safety standards. In standard operation, and provided

that the specifications and safety instructions relating to the project

phase, installation and proper operation of the product are followed,

there should arise no risk of danger to personnel or property.

Dare certified to be in full compliance with the following standards:

Dwith the EMC Directives (89/336/EEC, 93/68/EEC, and 93/44/EEC)

DLow-voltage Directive (73/23/EEC)

DHarmonized standards EN 50081-2 and EN 50082-2

Dare designed for operation in an industrial environment

(class A emissions), i.e.,

Dnot directly connected to the public low-voltage power supply,

Dconnected via a transformer to the medium to high-voltage network.

The following shall apply to the operation of the described products within

a private residence, in business areas, on retail premises or in small-in-

dustry settings:

DInstallation in a control cabinet and/or an enclosure providing a high

screening factor.

DAll cables exiting from the screened area must be protected by suit-

able filtering and screening measures.

DThe user will be required to obtain a single operating license issued by

the appropriate national authority or approval body. In Germany, this

is the Federal Institute for Posts and Telecommunications and/or its

local branch offices.

.This is a Class A device. In a residential area, this device may cause

radio interference. If this is the case, the user or operator may be re-

quired to provide appropriate remedial measures at his own expense.

The prerequisites for trouble-free service and safe operation of the product

are proper transport, handling and storage, placement and installation, plus

careful operation of the equipment.

Safety Instructions

1–2

1070 072 133-102 (99.11) GB

1.2 Qualified personnel

The requirements pertaining to qualified personnel are based on the job

specifications as outlined by the ZVEI (central association of the electrical

industry) and VDMA (association of German machine and plant builders)

professional associations in Germany. Please refer to the following German-

language publication:

Weiterbildung in der Automatisierungstechnik

Hrsg.: ZVEI und VDMA

MaschinenbauVerlag

Postfach 71 08 64

60498 Frankfurt

This instruction manual is specifically designed for PLC specialists. They will

require specific knowledge of Programmable Logic Controllers and of the

peripheral bus for the CL400/CL500 control units.

Interventions in the hardware and software of our products which are not de-

scribed in this instruction manual may only be performed by specially trained

Bosch personnel.

Unqualified interventions in the hardware or software or non-compliance

with the warnings listed in this instruction manual or indicated on the product

may result in serious personal injury or damage of property.

Installation and maintenance of the products described hereunder is the ex-

clusive domain of trained electricians as per VDE 1000-10, who are familiar

with the contents of this manual.

Trained electricians are persons of whom the following is true:

DThey are capable, due to their professional training, skills and expertise,

and based upon their knowledge of and familiarity with applicable techni-

cal standards, of assessing the work to be carried out, and of recognizing

possible hazards.

DThey possess, subsequent to several years’experience in a comparable

field of endeavour, a level of knowledge and skills that may be deemed

commensurate with that attainable in the course of a formal professional

education in this area.

With regard to the foregoing, please read the information about our com-

prehensive training program. You’ll find a listing of our seminars on the front

inside cover of this instruction manual. The professional staff at our training

centre will be pleased to provide detailed information. You may contact the

centre by telephone at (+49) (0) 6062 78-258.

Safety Instructions 1–3

1070 072 133-102 (99.11) GB

1.3 Safety markings on components

Danger: High voltage!

Danger: Battery acid!

Electrostatically sensitive devices!

Disconnect at mains before opening!

Pin for connecting PE conductor only!

Functional earthing/low noise earth

For screened conductor only!

Safety Instructions

1–4

1070 072 133-102 (99.11) GB

1.4 Safety instructions in this manual

DANGEROUS ELECTRICAL VOLTAGE

This symbol is used to warn of the presence of a dangerous electrical

voltage. Insufficient compliance with or failure to observe this warning

may result in personal injury.

DANGER

This symbol is used wherever insufficient or lacking compliance with in-

structions may result in personal injury.

CAUTION

This symbol is used whenever insufficient or lacking compliance with in-

structions may result in damage to equipment or data files.

.This symbol is used to alert the user to an item of special interest.

Safety Instructions 1–5

1070 072 133-102 (99.11) GB

1.5 Safety instructions concerning the described product

DANGER

Fatal injury hazard through ineffective Emergency-STOP safety de-

vices!

Emergency-STOP devices must remain effective and accessible in

all system operating modes. The release of functional locks imposed

by Emergency-STOP devices must never be allowed to cause an un-

controlled system restart! Before restoring power to the system, test

the Emergency-STOP circuit!

DANGER

Danger to Personnel and Equipment!

Test every new program prior to initial system startup!

DANGER

Retrofits or modifications may adversely affect the safety of the

products described!

The consequences may be severe personal injury, damage to equip-

ment or environmental hazards. Therefore, any system retrofitting or

modification utilizing third-party components will require express

approval by Bosch.

DANGEROUS ELECTRICAL VOLTAGE

Unless otherwise indicated, maintenance procedures must always

be carried out with the system switched OFF! The system must be

protected and secured against inadvertent restart.

In the event that measuring or testing procedures must be carried

out while the system is active, these shall be performed by trained

electricians.

CAUTION

Danger to the module!

Do not insert or remove the module while the controller is switched

ON! This may destroy the module. Prior to inserting or removing the

module, switch OFF or remove the power supply module of the con-

troller, external power supply and signal voltage!

CAUTION

Only Bosch approved spare parts may be used!

Safety Instructions

1–6

1070 072 133-102 (99.11) GB

CAUTION

Danger to the module!

All ESD protection measures must be observed when using the mo-

dule! Prevent electrostatic discharges!

Observe the following protective measures for electrostatically sensitive de-

vices (ESD)!

DThe personnel responsible for storage, transport and handling must be

trained in.

DESDs must be stored and transported in the dedicated protective pack-

aging specified for this purpose.

DOut of principle, ESDs may only be handled at special ESD work station

equipped for this particular purpose.

DPersonnel, work surfaces and all devices and tools that could come into

contact with ESDs must be on the same potential (e.g. earthed).

DAn approved earthing wrist strap shall be worn. It must be connected to

the work surface via a cable with an integrated 1 MΩresistor.

DESDs may under no circumstances come into contact with objects sus-

ceptible to accumulating an electrostatic charge. Most items made of

plastics belong to this category.

DWhen installing ESDs in or removing them from an electronic device, the

power supply of the device must be switched OFF.

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