Bosch Rexroth ctrlX CORE User manual

ctrlX CORE

Controls

Operating Manual

R911405645, Edition 02

distribution, as well as in the event of applications for industrial property rights.

Liability

The specified data is intended for product description purposes only and shall not be

deemed to be a guaranteed characteristic unless expressly stipulated in the contract.

All rights are reserved with respect to the content of this documentation and the

availability of the product.

DOK-XCORE*-***********-IT02-EN-P

HaPf (MaKo/MePe)

247d2d554d0d61ad0a347e885c9ca506, 1, en_US

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ctrlX CORE

Bosch Rexroth AG

R911405645, Edition 02

Table of contents

1 About this documentation 6

1.1 Change record. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.2 Overview on target groups and product phases. . . . . . . . . . . . . 6

1.3 Scope. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1.4 Related documents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1.5 Customer feedback. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2 Product identiﬁcation and scope of delivery 8

2.1 Product identiﬁcation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.2 Scope of delivery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

3Using safety instructions 9

3.1 Structure of the safety instructions. . . . . . . . . . . . . . . . . . . . . . . . 9

3.2 Explaining signal words and the safety alert symbol. . . . . . . . . 9

3.3 Symbols used. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

3.4 Explaining the signal alert symbol on the device. . . . . . . . . . . . 10

4 Intended use 10

5 Spare parts, accessories and wear parts 11

5.1 Power connectors, 24 V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

5.2 SD card. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

5.3 RJ-45 cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

5.4 End clamp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

5.5 Wear parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

6Ambient conditions 11

7Technical data 13

7.1 Voltage supply and current consumption. . . . . . . . . . . . . . . . . . . 13

8Standards 14

8.1 Standards used. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

8.2 CE marking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

8.2.1 Declaration of conformity . . . . . . . . . . . . . . . . . . . . . . . . 15

8.3 UL/CSA certiﬁed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

9Interfaces 16

10 Mounting, dismounting and electric installation 17

10.1 Housing dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

10.2 Installation notes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Table of contents

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ctrlX CORE

Bosch Rexroth AG

R911405645, Edition 02

10.3 Mounting the control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

10.4 Dismounting the control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

10.4.1 Dismounting steps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

10.5 Electric installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

10.5.1 External power supply unit . . . . . . . . . . . . . . . . . . . . . . . 23

10.5.2 Power connector XD10 . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

10.5.3 24 V voltage supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

10.5.4 Grounding

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

10.5.5 Shielding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

11 Commissioning 26

11.1 IT security . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

11.2 Commissioning steps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

11.3 Secure decommissioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

12 Device description 26

12.1 Status display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

12.2 Initial ﬁrmware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

12.3 Booting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

12.4 Backing up remanent data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

12.5 Real-time clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

12.6 SD card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

12.7 USB interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

12.8 Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

12.9 License information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

13 Error causes and troubleshooting 30

14 Maintenance 30

14.1 Scheduled maintenance tasks. . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

14.2 Battery change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

15 Ordering information 31

15.1 Type code. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

15.2 Accessories and spare parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

16 Disposal 33

16.1 Return. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

16.2 Packaging. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

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ctrlX CORE

Bosch Rexroth AG

R911405645, Edition 02

17 Service and support 33

18 Index 35

Table of contents

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ctrlX CORE

Overview on target groups and product phases

Bosch Rexroth AG

R911405645, Edition 02

1 About this documentation

1.1 Change record

Table 1: Editions of this documentation

Edition Release date Note

Edition 01 2020-10 First edition

Edition 02 2020-12 Revision

1.2 Overview on target groups and product phases

In the following illustration, the framed activities, product phases and target groups refer to the present

documentation.

Example: In the product phase “Mounting (assembly/installation)”, the target group “Mechanic/electri-

cian” can execute the activity “install” using this documentation.

Presales Aftersales

Selection Mounting

(assembly/installation)

Engineering

Commissioning

Operation

Decommissioning

Product

phases

Target

groups

Activities

Design engineer

Programmer

Technologist

Process

specialist

Select

Prepare

Design

Construct

Mechanic/

electrician

Unpack

Mount

Install

Programmer

Commissioning engineer

Parameterize

Program

Configure

Simulate

Technologist

Process specialist

Optimize

Test

Machine

operator

Maintenance

technician

Service

Operate

Maintain

Remove

faults

Create the

NC program

Mechanic/

electrician

Disposal company

Dismount

Dispose

Fig. 1: Assigning the present documentation to the target groups, product phases and activities of the

target group

This document instructs the technical staff of the machine manufacturer on how to safely perform the

mechanical and electrical installation and on how to commission the device.

Required qualiﬁcation: Individual who is able to assess the tasks assigned and to identify possible

safety risks owing to qualiﬁcation in the subject, knowledge and experience. The individual should also

be familiar with the standards and regulations.

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ctrlX CORE

Customer feedback

Bosch Rexroth AG

R911405645, Edition 02

1.3 Scope

This operating instructions is valid for all variants of the control, whose type codes start with:

COREX-C.

The type code speciﬁcations are located on the type plate of the device. Also refer to⮫ Chapter 2.1

Product identiﬁcation on page 8.

1.4 Related documents

Table 2: Related documentation

Title Part number and document type

Security Manual

Electric Drives

and Controls

⮫ R911342562

Project Planning Manual

Rexroth IndraControl

VAP 01

Power Supply Unit

⮫ R911339613

Operating Instructions

Rexroth IndraControl

VAU 01.1

UPS with Communication Interface

⮫ R911336867

Operating Instructions

1.5 Customer feedback

Customer requests, comments or suggestions for improvement are of great importance. Please email

your feedback on the documentations to⮫ Feedback.Documentation@boschrexroth.de. Directly insert

comments into the electronic PDF document and send the PDF ﬁle to Bosch Rexroth.

About this documentation

8 / 38

ctrlX CORE

Product identiﬁcation

Bosch Rexroth AG

R911405645, Edition 02

2 Product identiﬁcation and scope of

delivery

2.1 Product identiﬁcation

810 9

2325

26 24

Fig. 2: Type plate (example)

1 Company address

2 CCC marking

3 Underwriters Laboratories Inc. mark

4 CE conformity mark

5 QR code, Rexroth, 2D code

6 Type code

7 Product

8 Trademark

9 Plant number

10 Manufacturing date

11 Part number

12 State of revision

13 Serial number

14 Rated voltage

15 Rated current

16 MAC address (Ethernet ID)

17 Free text on the MAC address

18 MAC code (2D code), data matrix

19 EtherCAT

20 S-mark logo

21 KCs mark

22 Service hotline number

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ctrlX CORE

Explaining signal words and the safety alert symbol

Bosch Rexroth AG

R911405645, Edition 02

23 EAC conformity mark

24 Regulatory Compliance Mark (RCM)

25 China-RoHs 2 label

26 Name of origin

2.2 Scope of delivery

•ctrlX CORE control

•24 V power connector, RTB, 2-pin

3 Using safety instructions

3.1 Structure of the safety instructions

The safety instructions are structured as follows:

Burns and chemical burns due to wrong

battery treatment!

CAUTION

Safety alert symbol

Signal word

Avoiding danger

Do not open the batteries and do not heat them over 80 °C.

Consequences and

source of danger

Fig. 3: Structure of the safety instructions

3.2 Explaining signal words and the safety alert

symbol

The safety instructions in this documentation contain speciﬁc signal words (danger, warning, caution,

notice) and, if necessary, a safety alert symbol (according to ANSI Z535.6-2006).

The signal word draws attention to the safety instruction and indicates the risk potential.

The signal graphics (warning triangle with exclamation mark), added in front of the signal words

Danger, Warning and Caution refer to hazards to inidividuals.

DANGER In case of non-compliance with this safety instruction, death or

serious injury will occur.

WARNING In case of non-compliance with this safety instruction, death or

serious injury can occur.

CAUTION In case of non-compliance with this safety instruction, minor or

moderate injury can occur.

Using safety instructions

10 / 38

ctrlX CORE

Bosch Rexroth AG

R911405645, Edition 02

NOTICE In case of non-compliance with this safety instruction, material

damage can occur.

3.3 Symbols used

This is a tip.

3.4 Explaining the signal alert symbol on the device

krax

If this symbol is on your device, you have to observe the documentation

on the device. The respective documentation informs on the type of

hazard as well as the steps required to avoid this hazard.

4 Intended use

NOTICE Risk of damaging the device if not expressly stated accessories,

mounting parts and other components, cables, lines, software

and ﬁrmware are used.

The ctrlX CORE control may only be used with the accessories

and mounting parts listed in this documentation. Components

that are not expressly mentioned must neither be attached nor

connected. The same applies to cables and lines.

Only to be operated with the component conﬁgurations and com-

binations expressly deﬁned and with the software and ﬁrmware

speciﬁed in the corresponding functional description.

Typical areas of application of the control:

•Handling and assembly systems

•Packaging and food processing machines

•Printing and paper converting machines

•Machine tools

•Wood working machines

•General mechanical engineering

•Building automation

The ctrlX CORE control may only be operated under the mounting and installation conditions, in the

position of application and under the ambient conditions (temperature, degree of protection, humidity,

EMC, etc.) speciﬁed in this documentation.

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