BHV XRot-Pro User manual

XRot-Pro

MODEL:

XRot

Pro

Parts code: OM - 6200 - 64 - V2 - GB

Publishing date: 15 August 2021 (rev.HSE)

Printed in Italy

Overseas Business Division

P.le D. Luigi Sturzo, 15

00144 Roma - Italy

Phone +39-0444-885-722

Fax: +39-0444-885-482

BARBIERI Srl

MADE IN ITALY

User Manual

RADIO-CONTROLLED

GRASSLAND MOWER

SAFE OPERATION

SAFETY QUICK REMIND

SAFE AREA

50m

Gefahr

Peligro

Danger

Pericolo

SAFE AREA SAFE AREA

20m

Gefahr

Peligro

Danger

Pericolo

20m

45° Stability safe limit

35° Fuel supply limit (engine could stop)

20° Lubrication limit (downhill)

6202542

314813

6202543

6201855

TORQUE 130 Nm

96 lbf ft

35°

45°

45° 20°

Slope limitation

Replacing parts for safety

Safe and Danger area

A - INTRODUCTION

INTRODUCTION

This handbook must be considered as part of the machine. The seller of

new and second-hand machines must record in the selling document that

this booklet has been given along with the machine.

PICTURES USED IN THE HANDBOOK

Before starting use this machine, it is necessary to read carefully

this hand-book, learn and observe all the safety rules indicated with the

following symbols.

DANGER This symbol is used to highlight an important safety

information. If this information is ignored, people are in danger either

of possible injures - even serious ones - or death.

In these messages are also described the normal

precautions which have to be taken to avoid the danger.

Ignoring these precautions can cause serious

damages to the machine.

ATTENTION This warning is used in the handbook safety

messages when the danger can cause minor or moderate damages

and injuries.

The message can be used also for dangers which

can cause damages to the machine or its components.

IMPORTANT It is used for precautions which have to be

taken to avoid operations which can shorten the life of the machine

or of its component.

NOTE This word is used to highlight information which

refers to operations in progress.

Any time you see these symbols, whether on the machine or on the

following of this manual you must pay attention to avoid danger to yourself

and to other people.

Following some rules suggested by the common sense, you will avoid any

break risk and your machine will function longer and more efficiently.

A - INTRODUCTION

B - CONDITIONS AND LIMITS OF USE

DEFINITION OF PROPER USE

• This machine have been designed for grass cutting and weed control in

agriculture and public green, flat and sloped areas.

• The exact observance of use conditions, maintenance and reparation are

the essential element for a correct use.

• The machine should be used, maintained and repaired only by people who

have knowledge of the security rules.

• The general rules about accident prevention and public road circulation

rules should be respected

IMPROPER USES

• Any other use is not allowed. The manufacturer is not responsible for

damages caused by any use than the intended one. The user is fully

responsible for any possible risk.

• Each arbitrary modification carried out on the machine could release the

manufacturer from the responsibility for any damage or accident derived by

the machine.

ONLY ONE OPERATOR

The machine was designed to be used by one operator only. The presence of

other people in the closeness could be dangerous for the safety of both user

and people.

ACCESSORIES ON THE MARKET (ONLY IF AUTHORIZED)

Any use of accessories different from the authorized ones by the manufacturer

is not allowed. For further applications different from the authorized one or

in case of misunderstanding of this handbook, please contact the technical

department of the manufacturer.

BARBIERI s.r.l. - Technical department

36040 SOSSANO - (Vl) - ITALY

Tel: 0444/885722 - Fax: 0444/885482

e-mail [email protected]

Descriptions, figures and technical features mentioned herein are non-

binding for the Manufacturer. These are mentioned as mere information.

The Manufacturer reserves the right to make any change at any time

without notice, to improve the quality of the products without being bound

to update this publication.

B - CONDITION AND PROPER USE

C - INDEX

A- INTRODUCTION

B- CONDITIONS AND PROPER USE

C- INDEX OF CONTENT

D- MACHINE IDENTIFICATION

o Chassis number

o Type and serial number of the engine

o Dimensions

SECTION 1 - TECHNICAL DATA

1.1 Technical data

1.2 Noise

1.3 Vibrations

SECTION 2 - SAFETY RULES

2.1 Safety parts

2.2 Safety labels and safety advices

SECTION 3 - MACHINE PREPARATION

3.1 Packaging and endowment

3.2 Preliminary tests

SECTION 4 - CONTROLS

4.1 Name of the Major Components

4.2 Engine

4.2.1 Air Filter

4.2.2 Fuel Tank

4.3 Mower Deck

4.4 Electric System

4.5 Transmission

4.6 Remote Control

SECTION 5 - RULES FOR A SAFE USE

5.1 Connect the Radio Control

5.2 Engine start

5.3 Engine stop

5.4 Drive

5.5 Drive in a slope

5.6 Brakes system and Parking

5.7 PTO (Mowing blade switching ON)

5.8 Cutting height adjustment

5.9 Aux port

5.10 Controls during the use

5.11 Access to the work field

5.12 Safety in work field

C - INDEX OF CONTENT

SECTION 6 - TROUBLESHOOTING

SECTION 7 - MAINTENANCE

Main Maintenance components

Lubrification Points

Electric scheme

7.1 Tests before use

7.1.1 Control of the engine oil

7.1.2 Engine's air filter

7.1.3 Refuelling

7.1.4 Control of crawler tension and conditions

7.1.5 Radio Control battery charge

7.1.6 Control Cutting blades

7.2 Maintenance and adjustments

7.2.1 Lubrication program

7.2.2 Changing of engine oil and filters

7.2.3 Control and replacement of gear box oil

7.2.4 Lubrication of joints

7.3.5 Air Filter cleaning

7.2.6 PTO Belt tension

7.2.7 Blade sharpening and replacing

7.2.8 Crawler replacement

7.2.9 Replacement of debris flap-guard

7.2.10Use of the tensioner lock

7.2.11Battery of remote Control

7.3 Notice for disposal

SECTION 8 - COMPLAINTS AND WARRANTY

SECTION 9 - CERTIF. OF CONFORMITY

Tiller B70

D - IDENTIFICATION NUMBER

In case of a trouble, when You contact Your dealer for a reparation or to ask

for spare parts, it is necessary to identify the machine with the following data:

• Model and chassis number

• Engine type and number

MODEL AND CHASSIS NUMBER

ENGINE TYPE AND NUMBER

(Honda engine) (Kawasaki engine)

DIMENSIONS (cm)

D - IDENTIFICATION NUMBER

1190 (H) 1254 (K) 1314

700

150

Fig 1

Fig 2

Fig 3

I. SAFETY

SECTION 1 - TECHNICAL DATA

1.1 Technical data

ENGINE GENERATOR

Make HONDA KAWASAKI Generator 1 Phases 68VAC - 80A

Model GXV 390 FS481V Generator 2 Monophase 17VAC - 10A

Engine type Air cooled OHV petrol Air cooled OHV petrol

Pressure lubrication Forced lubrication

Bore x stroke 88 x 64 mm 73 x 72 mm CUTTING DEVICE

Displacement 389 cm3603 cm3 (2 cylinders) Type Mulcher back discharge

Compression ratio 7.7 : 1 Blade type 2 floating Multy-cut - 2600 rpm

Net power 7.6 kW@ 3 600 rpm 9.9 kW@ 3 600 rpm Cutting Width 70 cm (Honda)- 80 cm (Kawa.)

Cont. rated power 5.2 kW@3 000 rpm Height Adjust. 30 ÷ 150 mm stepless electric

Max. net torque 24.2 Nm@2500 rpm 38.4 Nm@1800 rpm Drive By belt with EM Clutch (Ogura)

Ignition system Transistorised Electronic

Starting system Electric START Electric START RADIO CONTROL 2,4 GHz

Air Filter Paper + Foam cartridge Paper + Foam cartridge Transm. technology AFA (Aut. Freq. Adjustment)

Fuel tank capacity 10 Lt 15 Lt Controls Optic - contactless

Fuel cons. @ rat power 2.5 L/hr - 3 000 rpm Radio transm. distance 150 m

Engine oil capacity 1.1 Lt 2 Lt Regulations compl. Dir R&TTE 1999/5/CE

2006/42/CE

PLe categoria 4 /SIL 3

ISO 13849-1:2008 / EN62061:2005”

Weight 1,3 Kg

TRANSMISSION DIMENSIONS

Type Hybrid-Electric motors 48V

with reduction gear

Overall dimensions

(cm)

119 x 131 x 68

125 x 131 x 70

Control Stepless electric - speed control Weight 320 Kg (H) - 370 kg (K)

Speed Range/ Max 0÷ 8 Km/h Soil pressure (g/cm²) 121 - 132

Max Slope 35°Uphill - Longitudinal 45° Crawler contact area (17,5x75/80x2) = 2625-2800 cm²

Tilt ang/h-gravity point 65° / 15cm

Motor type Brushless Perm. Magnetes

Power supply 3 Phases - 4Kw

Motor power 1.5 kW

Driver BHV - 48V 100A

1 - TECHNICAL DATA

Tiller B70

SECTION 1 - TECHNICAL DATA

1.2 Noise

The noise level was obtained during the equipment in action, in neutral

position and the results are the following:

Honda engine GXV 390 (4 strokes) with original muffler

- Acoustic pressure level (LpAm) .... 92,7 dB(A)

- Acoustic power level (LwA)...........107,3 dB(A)

Kawasaki engine FS481V (4 strokes) with original muffler

- Acoustic pressure level (LpAm) .... 87,0 dB(A)

- Acoustic power level (LwA)...........107,0 dB(A)

1.3 Vibrations

The vibrations level was obtained with the machine at work at 3060 rpm (85%

of the nominal condition of 3600 rpm) and the results are the following:

- Not applicable

LABELS AND WARNINGS POSITION

Fig 4

FUSIBLES

Relaisbuzzer

AC12V/Alternateur

Alim.Radio/recepteur

Aux

Hauteurde coupe

Accélérateur

RelaisPDF

DC12V/ Aux - Freins

DANGER ! DANGER !

Ne pas faire fonctionner le moteur dans un

endroit fermé car les gaz d'échappement

sont mortels.

Assurer une bonne ventilation du lieu.

Faire le plein de carburant à l’extérieur

exclusivement et avant de démarrer le moteur.

Ne pas fumer pendant cette opération ou

lorsque vous manipulez du carburant.

9990677

35° 45°

45° 20°

arrière

ISO/CD11684

9990617

ISO/CD11684

9997777

9990677

35° 45°

45° 20°

arrière

Radio Control

9997777

DANGER ! WARNING !

Do not exceed the maximum slope stated on the label

Never leave the machine with engine running on a slope

Switch the engine OFF on flat ground only.

Drive downhill in reverse, with the machine’s nose upwards

REMOTE CONTROL SLOPE MOWER

Designedin GERMANY - Made in ITALY

I. SAFETY

SECTION 2 - SAFETY NORMS

2 - SAFETY NORMS

Fig 5

2.1 SAFETY DEVICES

The terms “FRONT” - “REAR” - “RIGHT” - “LEFT” used in this handbook and

in the spare parts catalogue, are referred to the machine as shown in Fig. 5

SAFETY PARTS

The machine is equipped with a series of safety devices to comply with the

Machinery Directive. All safety devices are necessary for the safe use of the

machine and in case same of them are of missing, damaged or weared it is

mandatory to replace them with genuine spare part. Do not attempt to repair

a safety component.

DANGER

Do not use for any reason the machine with a wear, damaged, or missing

safety element. Replace the safety component with genuine parts before to

use the machine. The use of the machine without efficient safety element can

cause injure or death.

In detail, the following devices are provided for safety:

1- engine STOP device (A), (B) and (C) (fig.5)

2- Automatic brake system in case of engine stop

3- Front and rear shield to stop the object throwed by the blade

4- Blades and blade fasteners

5- Relay for automatic engine stop in case of loss of the radio control signal

6- Transmission belt cover

7- Warning labels

Right

Engine STOP

Front Flap-Guard

Rear Flap-Guard

Debris Chain &

Side rubber

debris guard

Rear

Front

Left

Blade fasteners

Blade support

Blade

Belt Cover

SECTION 2 - SAFETY NORMS

WARNING: BEFORE SERVICING

Read the technical instructions in the operation

manual before servicing the machine.

WARNING: RISK OF INJURY

Stay away of the discharge opening of the mower deck

because stones or other hard objects ejected from

the mower may hit you.Use visor to protect from flying object

WARNING: RISK OF ENTANGLEMENT

Stay clear of the belt while it is running

DANGER FOR HAND AND FEET:

Cutting blade: Keep hands and feet away.

WARNING:

Radio controlled machine.

Keep away if engine is running

WARNING:

Danger of hand crushing

WARNING:

Exhaust gases are poisonous!

Never start the engine in not

ventilated room

WARNING:

Petrol gases are explosive.

Do not refueling with free flames, sparks

or while smoking

ATTENTION:

Do not work in slopes over the limits

Stability and engine lubric. can be lost

DANGER : RISK OF INJURY

On a slope, stay below never above the machine.

2.2 WARNING LABELS AND SAFETY ADVICES

The most important warning labels are placed near to the danger around the machine.

Be sure to understand the meaning of the lables in order to use a proper behavior

to avoid any danger action. These labels are very important for the safe use of the

machine along the time. Keep these lable clean and in a good condition. In case of damage or

lack of such a lables it is mandatory to replace them with original ones.

CAUTION LABEL AND WARNINGS

Besides CE mark, safety pictures and indications are applied on the machine

and mentioned in the fig. 4.

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