Berthold MicroPolar LB 566 User manual

Concentration Meters

MicroPolar (++)

LB 566

User’s Guide

Hardware Manual

41986BA2

Rev. Nr.: 08, 07/2023

MicroPolar (++) LB 566

The units supplied should not be repaired by anyone other than Berthold Tech-

nologies Service engineers or technicians by Berthold Technologies.

In case of operation trouble, please address to our central service department

(address see below).

The complete user’s guide consists of the hardware manual and the soft-

ware manual.

The hardware manual comprises:

mechanical components

installation

electrical installation

technical data

electrical and mechanical drawings

The software manual comprises:

operation of the evaluation unit

parameter description

basic setup

calibration

error messages

The present manual is the hardware description.

Subject to change without prior notice.

BERTHOLD TECHNOLOGIES GmbH & Co. KG

Calmbacher Str. 22 ⋅D-75323 Bad Wildbad

Switchboard: Service:

Phone +49 7081 177 0 Phone +49 7081 177 111

Fax +49 7081 177 100 Fax +49 7081 177 339

[email protected] [email protected]

www.Berthold.com

Table of Contents

MicroPolar (++) LB 566 5

Table of Contents

Page

Safety Summary 7

Symbols and Warnings 7

General Information 8

General Safety Instructions 9

General Information 11

Use and Function 11

Frequency License 12

Intended Use 14

Explanation of Terms 15

System Description 17

Principle of Measurement 17

Calculation of Measured Values 18

Temperature Compensation 19

Throughput Calculation and Output 20

Mechanical Components 21

3.5.1 Evaluation Units 23

3.5.2 FlowCell 25

3.5.3 Container Probe 28

3.5.4 High-frequency Cable 32

Assembly on a Pipeline 34

Assembly on a Container 35

Getting Started 36

Transport 36

Commissioning the FlowCell 37

4.2.1 Installing the FlowCell 37

4.2.2 Installing the Evaluation Unit 40

4.2.3 Connecting the HF Cable 41

Commissioning the Container Probe 43

4.3.1 Installing the Container Probe 43

4.3.2 Setting Up the Evaluation Unit 45

4.3.3 Connecting the HF Cable 45

Connecting the Evaluation Unit 47

4.5.1 Pin Configuration of the Connector Strip 48

4.5.2 Digital Outputs, Relay 50

Service instructions 53

General Information 53

Wear Parts 54

Instrument Cleaning 56

Battery 57

Fuse Replacement 58

Table of Contents

6 MicroPolar (++) LB 566

Technical Data 60

Technical Data Evaluation Unit 60

Technical Data Sensors 63

Technical Data HF Cable 69

Format of Serial Data Output RS232 and RS485 71

Certificates 73

EC Declaration of Conformity 73

Frequency License 76

Technical Drawings 85

Dimensions Drawings Evaluation Unit Wall Housing 85

Electrical Wiring Diagram 87

Dimensional Drawings FlowCell 88

8.3.1 Type LB 5660-102-00X FlowCell DN 50 Flange, FDA 88

8.3.2 Type LB 5660-202-00X FlowCell DN 65 Flange, FDA 89

8.3.3 Type LB 5660-302-00X FlowCell DN 80 Flange, FDA 90

8.3.4 Type LB 5660-402-00X FlowCell DN 100 Flange, FDA 91

8.3.5 Type LB 5660-502-00X FlowCell DN 125 Flange, FDA 92

8.3.6 Type LB 5660-602-00X FlowCell DN 150 Flange, FDA 93

8.3.7 Type LB 5660-112-00X FlowCell DN 50 G-BS/M 94

8.3.8 Type LB 5660-212-00X FlowCell DN 65 G-BS/M 95

8.3.9 Type LB 5660-312-00X FlowCell DN 80 G-BS/M 96

8.3.10 Type LB 5660-412-00X FlowCell DN 100 G-BS/M 97

8.3.11 Type LB 5660-512-00X FlowCell DN 125 G-BS/M 98

8.3.12 Type LB 5660-612-00X FlowCell DN 150 G-BS/M 99

8.3.13 Type LB 5660-132-00X DN 50 100

8.3.14 Type LB 5660-232-00X DN 65 101

8.3.15 Type LB 5660-332-00X DN 80 102

8.3.16 Type LB 5660-432-00X DN 100 103

8.3.17 Type LB 5660-532-00X DN 125 104

8.3.18 Type LB 5660-632-00X DN 150 105

Dimensional Drawings Container Probes 106

8.4.1 Type LB 5650-01 106

8.4.2 Type LB 5650-02 107

8.4.3 Type LB 5650-03 108

8.4.4 Type LB 5650-04 109

8.4.5 Type LB 5650-05 110

8.4.6 Type LB 5650-09 111

8.4.7 Installation Situation in Pipelines 112

Dimensional Drawings Container Flush Probes 113

8.5.1 Type LB 5651-01 113

8.5.2 Type LB 5651-02 114

8.5.3 Type LB 5651-03 115

8.5.4 Type LB 5651-04 116

8.5.5 Type LB 5651-05 117

8.5.6 Installation Situation in Pipelines 118

Assembly sheets for LB 5650 (Container probe) 119

Assembly sheets for LB 5651 (Container flush probe) 121

Chapter 1. Safety Summary

MicroPolar (++) LB 566 7

Safety Summary

Symbols and Warnings

In this user manual, the term Berthold Technologies stands for

the company Berthold Technologies GmbH & Co.KG.

To rule out bodily injury and property damage, please keep in

mind the warning and safety instructions provided in this user

manual. They are identified by the following sings: DANGER,

WARNING, CAUTION or NOTICE.

Indicates imminent danger. If it cannot be

avoided,

death or most severe personal injuries may be the

consequence.

Indicates a possibly dangerous situation. The consequences

may be death or most severe personal injuries.

Indicates a possibly harmful situation The consequences

may be minor

or medium personal injuries.

Indicates a situation that may cause material damage

if the

instructions are not followed.

IMPORTANT

Paragraphs with this symbol

provide important information on

the product and how to handle it.

TIP

Contains user tips and other useful information.

Chapter 1. Safety Summary

8 MicroPolar (++) LB 566

Other symbols used in this documentation:

Warning: No intervention, do not alter anything

Requirement: Disconnect power

Requirement: Wear safety boots

General Information

The most important safety measures a summarized in this user

manual. They supplement the corresponding regulations which

must be studied by the personnel in charge.

Please pay attention to:

the national safety and accident prevention regulations

the national assembly and installation directions

the generally recognized engineering rules

the information on transport, assembly, operation, service,

maintenance

the safety instructions and information in these operating in-

structions

the enclosed technical drawings and wiring diagrams

the characteristic values, limit values and the information on

operating and ambient conditions on the type labels and in the

data sheets

the signs on the devices

the country-specific licensing schemes

Chapter 1. Safety Summary

MicroPolar (++) LB 566 9

General Safety Instructions

IMPORTANT

The equipment housings have IP 65 protection and are suitable

for outdoor applications. The units are factory tested and are

delivered in a condition that permits safe and reliable operation.

For outdoor applications, the measuring

systems must be pro-

tected from direct sunlight and rain, for example by a suitable

shelter.

IMPORTANT

Never change the installation and the parameter settings with-

out a full knowledge of these operating instructions, as well as

a full knowledge of the

behavior of the connected controller and

the possible impact on the operating process to be controlled.

The systems may only be used in perfect technical condition

and only for the intended use!

Only let persons work with the systems who are

mandated to

do this and are suitably qualified and adequately trained! In-

stallations and modifications on the systems which may affect

the operational safety are not permitted!

IMPORTANT

All system components require

non-corrosive ambient condi-

tions during transport, storage and operation.

IMPORTANT

If liquid gets inside the instrument, cut off the power supply.

The equipment must be inspected and cleaned by an authorized

service center.

Ambient

conditions

Chapter 1. Safety Summary

10 MicroPolar (++) LB 566

Electrical hazards

Disconnect power to ensure that contact with live part is

avoided during installation and when servicing.

Disconnect the power supply before opening the instrument.

Work on open and live instruments is prohibited.

Caution! Potential hazards, material damage!

Device type:

LB 566

-12 MicroPolar ++ (ID no. 51833-02)

When connecting the 24

V DC power supply, the + and – poles

must be connected correctly. There is no reverse polarity pro-

tection!

Spare fuses must match the rating specified by the device

man-

ufacturer. Short

-circuiting or manipulation is not permitted.

IMPORTANT

The LB 566 and all additional equipment must be connected to

mains via grounded connection.

IMPORTANT

The concentration meter LB 566 may be installed, serviced and

repaired only by qualified specialists.

Qualified persons Qualified specialists are persons who through professional train-

ing have acquired sufficient skills in the respective field and who

are familiar with the relevant national industrial safety regula-

tions, accident prevention directions, guidelines and accepted en-

gineering standards. They must be able to safely assess the re-

sults of their work and they must be familiar with the contents of

these user manual.

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