Avery Dennison SNAP 600 User manual

User’s Manual

SNAP

600

Printer

AVERY DENNISON

Manual Edition 2.1

11 A ril 2011

Manual Part Number 591398

User’s Manual—SNAP™ 600 Printer

Manual Part Number 591398

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User’s Manual—SNAP™ 600 Printer

Table of Contents

1.0 INTRODUCTION 9

2.0 INSTALLATION 10

2.1 Preparing for the installation 10

2.1.1 AC Power Line 10

2.1.2 Location Considerations 10

2.1.3 Personal Computer Requirements 11

2.1.4 User Safet 12

2.2 Receiving 12

2.3 Unpacking 12

2.3.1 Removing the printer from the carton 12

2.3.2 Inspection / Inventor Checklist 13

2.4 Printer Description 14

2.5 etting Up the Printer 16

2.5.1 Attaching the Stacker 16

2.5.2 Checking the Main Fuse Configuration 17

2.5.3 Installing the Power Cord 18

2.5.4 Installing the PC Interface Cable 18

2.5.5 Installing PCMate Platinum Software 19

2.6 Printing a Test Label 19

2.6.1 Loading Supplies 19

2.6.2 Turning the Printer on 19

2.6.2 Selecting the Test Format 19

2.6.3 Printing the Test Labels 20

3.0 OPERATION 21

3.1 Loading upplies 21

3.1.1 Installing Ink to the Top Ink Suppl Station 21

3.1.2 Installing Ink to the Bottom Ink Suppl Station 24

3.1.3 Loading the Stock 24

3.1.4 Butt Splice 26

3.2 ending a Print Job to the Printer 26

3.3 Printing Labels 27

3.3.1 The Control Panel 27

3.3.2 Printing 28

3.3.2.1 Handling the Leader 28

User’s Manual—SNAP™ 600 Printer

3.3.3 Errors 28

3.3.4 End of Da 29

3.3.5 Clearing Print Jobs 29

3.3.6 Using Pre-Printed Stock 29

3.3.6.1 Selecting the Sensor 31

3.3.6.2 Aligning the Stock to the Sensor 31

3.3.7 Feeding the stock 31

3.4 Option Menu ystem 31

3.4.1 Running Test Labels 33

3.4.2 Using Voice Demos 35

3.4.3 Setting / Adjusting Voice Button Volume 36

4.0 MAKING ADJUSTMENTS 38

4.1 Print Head Adjustments 38

4.1.1 Adjusting Print Head Pressure 38

4.1.2 Adjusting Densit (Darkness) 39

4.2 Adjusting the tacker 39

4.2.1 Stacker Position 40

4.2.2 Toggle Switch 40

4.2.3 Stacker Angle 40

4.2.4 Platform 41

4.3 Print and Cut Adjustments 42

4.3.1 Cut Adjust 42

4.3.2 Print Adjust 43

4.4 Printer Features 43

4.4.1 Selecting the Printer Language 43

4.4.2 Setting the Date and Time 44

4.4.3 Enabling or Disabling the Cutter 44

4.4.4 Selecting the Print Speed 44

4.4.5 Selecting the Flagging Mode 45

4.4.6 Selecting the Sense Mark T pe 45

4.4.7 Setting the Default Transfer T pe 46

4.4.8 Viewing the Life Counts 46

5.0 MAINTENANCE 47

5.1 Print Head Cleaning and Handling 47

5.1.1 Handling Techniques 47

5.1.2 Cleaning Procedures 48

5.2 Print Head Replacement 49

5.3 Lubrication 52

User’s Manual—SNAP™ 600 Printer

5.4 Rotary Knife Assembly 52

5.4.1 Removing and Replacing the Knife Assembl 53

5.4.2 Adjust the Knife Home Position 54

6.0 SERVICE ADJUSTMENTS 55

6.1 Stock (Web) Guide Position 55

6.2 Stock (Web) Guide Width Adjustments 55

6.3 Stock Feed 55

6.4 Knife Shear Adjustment 55

7.0 REMOTE CONTROL / DISPLAY MODULE 57

7.1 Controlling the Printer 58

7.2 The Menu S stem 58

7.3 Changing Values 58

8.0 VIRTUAL CONTROL PANEL 60

8.1 Viewing and Changing Printer Settings 61

9.0 UPGRADING THE PRINTER SOFTWARE 62

9.1 Introduction 62

9.2 What is Needed 62

9.3 Getting the UPG file 62

9.3.1 Using SpecStar to get the UPG file 62

9.3.2 Ordering the UPG file on CD 62

9.4 Getting Ready to Upgrade the Printer 62

9.5 Performing the Upgrade 63

10.0 ELECTRICAL TROUBLESHOOTING 66

10.1 Power Up / ign On / Communications 66

10.2 tock / Ink Advance 68

10.3 Print 69

10.4 Cut / tack 71

10.5 Printer Errors 72

11.0 MECHANICAL TROUBLESHOOTING 76

11.1 tock 76

User’s Manual—SNAP™ 600 Printer

11.2 Ink 77

11.3 Print 77

11.4 Knife 77

APPENDICES 79

1. Fuse Configuration 79

1.2 Reconfiguring the Internal Power Suppl 80

2. Ink and tock Transfer Types 82

3. Printer pecifications 84

4. Instructions for Factory / Field Installation of Top Reflective ensor 590013(F) 86

Installation Procedure 86

5. Instructions for Factory / Field Installation of Back Reflective ensor 590010(F) 87

Disassembl and Cover Alteration 87

Mounting Bracket / Sensor Assembl 88

Assembl & Parts List 90

6. Instructions for Factory / Field Installation of Top ensor Assemblies 590011(F) &

590014(F) 91

Installation Procedure – Front of Printer 91

Installation Procedure – Rear Assembl 95

Final Assembl 96

Assembl & Parts List 97

7. Instructions for Factory / Field Installation of High peed Verifier Assembly 590015F

(Factory) and 590015 (Field) 98

Installation Procedure - Mechanical 98

Installation Procedure - Electrical 100

Installation – Rear Cover 101

Assembl & Parts List 102

8. Programming the Contrast ensors 103

Programming the 590011 Contrast Sensor 103

Programming the 580014 Color Contrast Sensor 104

9. Warranty Information Error! Bookmark not defined.

Limited Warrant Error! Bookmark not defined.

Parts Error! Bookmark not defined.

Service Error! Bookmark not defined.

10. Option Menu ystem Flowchart 108

ELECTRICAL ASSEMBLY DRAWINGS 111

User’s Manual—SNAP™ 600 Printer

Electrical Components Drawing 112

Electrical Components Parts List 113

Electrical ystem chematic 114

Harness Connections 116

MECHANICAL ASSEMBLY DRAWINGS 117

Unwind Assembly 118

Unwind Parts List 119

Decurler Assembly 120

Decurler Parts List 121

Web Guide Assembly 122

Web Guide Parts List 123

Print Head Assembly 124

Print Head Parts List 125

Platen Roller Assembly 126

Platen Roller Parts List 127

Ink Rewind Assembly 128

Ink Rewind Parts List 129

Upright Frame Assembly 130

Upright Frame Parts List 131

Covers Assembly 132

Covers Parts List 133

Feed – Drive Train Assembly 134

Feed – Drive Train Parts List 135

Knife Drive – Nip Roller Assembly 136

Knife Drive – Nip Roller Parts List 137

Rewind Assembly Drawing (Option) 138

User’s Manual—SNAP™ 600 Printer

Rewind Parts List (Option) 139

User’s Manual—SNAP™ 600 Printer

1.0 Introduction

The AVERY DENNISON SNAP 600 printer is designed for convenience, eas

installation and operation, and dependabilit . It is capable of printing two-sided

brand/care labels at a rate of up to 12 inches (305mm) per second. Your AVERY

DENNISON SNAP 600 printer allows for quick change-outs of inks, stock, and

label sizes, providing the versatilit required to meet most brand/care labeling

needs.

This manual is prepared for the actual printer operator, and is intended to be an

eas -to-use, quick reference guide. It contains procedures for receiving,

handling, set-up, installation, operation, and maintenance of the AVERY

DENNISON SNAP 600 printer.

Please read this section of the manual to familiarize ourself with the printer and

to guide ou through the initial receiving and set-up of our new AVERY

DENNISON SNAP 600 printer. Throughout this manual, a s stem of

NOTES,

CAUTIONS, and WARNINGS has been used to quickl identif ke information

ou need to help ensure our personal safet and to operate the printer properl .

Before ou install or use our new AVERY DENNISON SNAP 600 printer, it is

important to review all NOTES, CAUTIONS, and WARNINGS in this manual to

help ensure maximum benefit from our printer. We also strongly suggest that

you watch the 17-minute training video, which will operate in any CD-ROM

drive. You ma want to keep the training video with this manual for eas , quick

reference in the future.

NOTES call attention to information that is es ecially

significant to understanding and o erating the equi ment.

CAUTION notices inform you of actions or situations in

which the rinter might be damaged.

WARNING notices describe situations in which lack of

attention or insufficient equi ment knowledge could cause

either ersonal injury or damage to the rinter.

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User’s Manual—SNAP™ 600 Printer

2.0 Installation

2.1 Pre aring for the installation

2.1.1 AC Power Line

NOTE: AVERY DENNISON requires that the minimum

electrical service be 10 Am s @ 115VAC or 6 Am s @

230VAC. This will allow the AVERY DENNISON SNAP 600

rinter, PC, and any additional su ort or service

equi ment to be lugged into the same service. It is

highly recommended that the rinter and its accessories

be on a dedicated circuit.

The electrical service suppl ing power to the AVERY DENNISON SNAP 600

printer or to peripheral equipment connected to the AVERY DENNISON SNAP

600 printer should meet standard electrical code practices, including proper

grounding and neutrals.

2.1.2 Location Considerations

The printer weighs 45 pounds (20.5 Kg) and requires a table of sufficient qualit

and strength to handle this load. The AVERY DENNISON SNAP 600 printer

requires an area with the approximate dimensions of 72" wide x 30" deep x 32"

high (1.8 m x 76 cm x 81 cm). The host PC (if used) and an printer options will

increase the required area. AVERY DENNISON recommends using an industrial

t pe worktable. Refer to Figure 1 below.

The AVERY DENNISON SNAP 600 printer is designed for eas operator

accessibilit to the printer controls and components. Select our AVERY

DENNISON SNAP 600 printer’s location to meet the following criteria:

1. Choose an area that maintains optimum flow of our product and allows for

the operator’s comfort. Consider the ph sical demands being placed on the

operator with respect to height of the table on which the printer will be

placed, the amount of space around the printer, and the operator’s

accessibilit to the printer. Refer to Figure 1.

2. While AVERY DENNISON has designed the printer to be reasonabl quiet,

select an area where repetitious noise from printing and cutting processes is

acceptable.

CAUTION: It is each customer’s res onsibility to make

sure that the workstation created for the AVERY

DENNISON SNAP 600 rinter meets the recommended

requirements to ensure o timal o eration of the rinter.

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Table of contents

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