Abtus ABT-7100 User manual
ABT-7100 Abtus Track Geometry Measurement
Device
Instruction Manual
ABT 7100 –Issue 02
2
1.0 Index
1.0 Index...........................................................................................................................................2
2.0 Item List ......................................................................................................................................3
3.0 Specification ...............................................................................................................................4
4.0 Getting Started ...........................................................................................................................5
4.1 Overview............................................................................................................................... 5
4.2 Assembly .............................................................................................................................. 6
5.0 Maintenance .............................................................................................................................13
5.1 Every 3 Months................................................................................................................... 13
5.2 Annual................................................................................................................................. 13
6.0 Measurement Characteristics...................................................................................................13
6.1Gauge ................................................................................................................................. 13
6.2 Super-Elevation .................................................................................................................. 13
6.3 Twist ................................................................................................................................... 14
6.4 Distance.............................................................................................................................. 14
6.5 GPS .................................................................................................................................... 14
7.0 Transportation and Storage......................................................................................................14
8.0 Software Introduction................................................................................................................15
8.1 Track Geometry Measurement Device Software ................................................................ 15
8.2 Initial Setup ......................................................................................................................... 15
9.0 Before going on track ...............................................................................................................15
9.1 Check Battery Levels.......................................................................................................... 15
9.2 Check Wireless Connection................................................................................................ 15
9.3 Before Each Use................................................................................................................. 16
9.4 Training and responsibilities ............................................................................................... 16
10.0 Step by Step Guide to Recording Geometry Measurements on Track.....................................17
10.1 Tools ................................................................................................................................... 23
11.0 Troubleshooting........................................................................................................................25
12.0 Software Updates .....................................................................................................................26
13.0 Directive and standards ............................................................................................................27
ABT 7100 –Issue 02
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2.0 Item List
1. TGMD = R(Right Side –Sprung end) + L(Left Side –Fixed end) + H(Handle)
(See assembly section of this manual)
•(1) (Right Side) contains: Gauge Retraction Lever (A)
•(2) (Left Side) contains: 2x Removable 12V Lithium Ion Batteries (B), On/Off Power
Button (C) & Locking Lever (D)
2. FZ-G1 Panasonic Tablet + User Manual & Charger
3. FZ-G1 Panasonic Tablet Holder
4. Battery Charger + Accessories
5. TGMD Instruction Manual
6. Transit Bags
L
A
R
H
6
6
ABT 7100 –Issue 02
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3.0 Specification
Weight
- TGMD on Track
- Bag 1 & Bag 2
- Panasonic Fz-G1 Tablet
- Chargers & Other
- TGMD in Bags
25 kg
3 kg ea. (Total 6 kg)
1.1 kg
1 kg & 1 kg
35 kg
Physical Dimensions
- TGMD on Track
- Bag 1
- Bag 2
Length: 1610 mm to 1700 mm
Height: 1000 mm
Width: 720 mm
Length: 850 mm
Height: 250 mm
Width: 450 mm
Length: 850 mm
Height: 250 mm
Width: 345 mm
Operating Temperature
-
-10°C to + 50°C (-4°F to 122°F)
Environmental Rating
-
IP65 Assembled
Battery Life
- TGMD 2x Lithium Ion
- Panasonic FZ-G1 Tablet
Up to 6 hours per battery
Up to 11 hours
Operating System
-
Windows 64 bit
Trolley Connectivity
-
Wi-Fi
ABT 7100 –Issue 02
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4.0 Getting Started
4.1 Overview
The Abtus ABT-7100 is a measuring device which records track geometry while being pushed by an
operator at walking speed.
The device can be assembled by one operator. Since the trolley weighs 25 kg, it should only be lifted
in its entirety if the user feels feel fit to do so, otherwise the trolley should be disassembled and carried
by two operators. The device can be dismantled to fit into two protective storage bags.
Track geometry data is transmitted from the measuring device via Wi-Fi to a Panasonic FZ-G1
running a Windows 64-bit operating system supplied with the Track Geometry Software. The software
displays track geometry data including Distance, Cant/ SE, Twist and Gauge in real time. The data
is saved as a .csv file that you can open in excel. Saved data and fault reports can be transferred
from the tablet via a USB flash drive or via email.
The TGMD is designed with the following characteristics:
•This product is used to accurately record Distance, Cant/SE, Twist and Gauge.
•Non-conducting: The trolley is insulated and therefore does not create electrical contact
between the two running rails. This is achieved by using plastic wheels and also
accommodates a non-conductive insulation block between the wheel arm and contact
bearings.
•Compact: The TGMD breaks down into 5 separate parts to allow it to fit into most vehicle.
•Portability: The TGMD is designed to be easily lifted onto and off the track. This is done
using the plastic lifting handles provided.
•The unit has been designed to be user-friendly with only limited training required.
ABT 7100 –Issue 02
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4.2 Assembly
•Place the wheel arm labelled ‘L’ and the fixed end of the track geometry trolley side by side as
shown in Figure 1.
•Push the locating pins at the end of the trolley body into the corresponding slots on the wheel
arm.
•Once they are placed square, push the wheel arm attachment screw inwards and start
tightening the screw in clockwise direction using the knob. When tightened there should be no
gap between the two parts and they should be secure.
•Repeat the same process for the right-hand side wheel arm (labelled ‘R’) and the sprung end
side of the trolley (Figure 2).
Figure 1 Attaching wheel arm to trolley (Left side)
Figure 2 Attaching wheel arm to sprung end of the trolley
(Right side)
ABT 7100 –Issue 02
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•Lock the two halves together by pushing the locking lever towards the right until it firmly snaps
into position.
•Before attaching the handle, ensure that the locking levers are positioned towards the
plunger on the back of the handle block as shown in Figure 7Figure 7.
Handle
Rotation
Plunger
Orientation
Indication
Mark
Figure 6 - Locked Position
Figure 7 - Handle Locking Lever
Position
ABT 7100 –Issue 02
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•To lock the handle into position, rotate the locking levers away from the indication mark (green
dot) as shown in Figure 10.
•The TGMD comes with a tablet holder for the Panasonic FZ-G1 as shown in Figure 11, which
is spring loaded for ease of insertion and removal.
Figure 11 –Panasonic FZ-G1 Tablet and Holder
Figure 10 - Handle in its Locked Position
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