ABB ACH550-PCR User manual

User’s Manual

ACH550-PCR/PDR Packaged Drive with Disconnect

Supplement to ACH550-UH HVAC User’s Manual

ii ACH550-PCR/PDR Packaged Drive with Disconnect

ACH550 Drive Manuals

GENERAL MANUALS

ACH550-UH HVAC User's Manual (1…550 HP)

• Safety

•Installation

• Start-Up

• Embedded Fieldbus

• Fieldbus Adapter

• Diagnostics

• Maintenance

• Technical Data

ACH550-PCR/PDR Packaged Drive with Disconnect

Supplement for ACH550-UH HVAC User’s Manual

• Safety

•Installation

• Start-Up

• Maintenance

• Technical Data

E-Clipse Bypass Configurations (BCR, BDR, VCR or

VDR) for ACH550 Drives (1…400 HP)

• Safety

•Installation

• Start-Up

• Technical Data

ACH550-CC/CD Packaged Drive with Classic Bypass

Supplement for ACH550-UH HVAC User’s Manual

• Safety

•Installation

• Start-Up

• Technical Data

ACH550-PCR/PDR Packaged Drive with Disconnect 1

Safety

WARNING! The ACH550 adjustable speed AC drive with Input Disconnect

should ONLY be installed by a qualified electrician.

WARNING! Even when the motor is stopped, dangerous voltage is present at

the Power Circuit terminals U1, V1, W1 and U2, V2, W2 and, depending on the

frame size, UDC+ and UDC-, or BRK+ and BRK-.

WARNING! Dangerous voltage is present when input power is connected.

After disconnecting the supply, wait at least 5 minutes (to let the intermediate

circuit capacitors discharge) before removing the cover.

WARNING! Even when power is removed from the input terminals of the

ACH550, there may be dangerous voltage (from external sources) on the

terminals of the relay outputs.

WARNING! When the control terminals of two or more drive units are

connected in parallel, the auxiliary voltage for these control connections must

be taken from a single source which can either be one of the units or an

external supply.

WARNING! The ACH550 will start up automatically after an input voltage

interruption if the external run command is on.

WARNING! When the ACH550 with Input Disconnect is connected to the line

power, the Motor Terminals T1, T2, and T3 are live even if the motor is not

running. Do not make any connections when the ACH550 with Input

Disconnect is connected to the line. Disconnect and lock out power to the

drive before servicing the drive. Failure to disconnect power may cause

serious injury or death.

Note! For more technical information, contact the factory or your local ABB sales

representative.

Use of Warnings and Notes

There are two types of safety instructions throughout this manual:

• Notes draw attention to a particular condition or fact, or give information on a

subject.

• Warnings caution you about conditions which can result in serious injury or death

and/or damage to the equipment. They also tell you how to avoid the danger. The

warning symbols are used as follows:

Dangerous voltage warning warns of high voltage which can cause physical

injury and/or damage to the equipment.

2 ACH550-PCR/PDR Packaged Drive with Disconnect

Safety

General warning warns about conditions, other than those caused by

electricity, which can result in physical injury and/or damage to the

equipment.

Table of Contents

Safety

Use of Warnings and Notes............................................................................................. 1

Installation

Application ....................................................................................................................... 4

Input Disconnect Features and Functions ....................................................................... 4

Installation Flow Chart ..................................................................................................... 6

Preparing for Installation (Supplement to ACH550-UH User’s Manual) .......................... 7

Installing the Wiring (Supplement to ACH550-UH User’s Manual).................................. 8

Maintenance

Maintenance Intervals.................................................................................................... 13

Enclosure Air Filter Replacement – UL Type 12/NEMA 12 Enclosures......................... 14

Technical Data

Input Power Connections (Supplement to ACH550-UH User’s Manual)....................... 15

Dimensions and Weights (Supplement to ACH550-UH User’s Manual)........................ 25

Degrees of Protection.................................................................................................... 28

Applicable Standards..................................................................................................... 29

Index

4 ACH550-PCR/PDR Packaged Drive with Disconnect

Installation

Study these installation instructions carefully before proceeding. Failure to observe

the warnings and instructions may cause a malfunction or personal hazard.

WARNING! Before you begin read "Safety" on page 1.

WARNING! When the ACH550 with Input Disconnect is connected to the line

power, the Motor Terminals T1, T2, and T3 are live even if the motor is not

running. Do not make any connections when the ACH550 with Input

Disconnect is connected to the line. Disconnect and lock out power to the

drive before servicing the drive. Failure to disconnect power may cause

serious injury or death.

Application

This manual contains supplemental information that is unique to ACH550 input

disconnect configurations (PCR or PDR). Refer to the base manual, ACH550-UH

HVAC User’s Manual (1…550 HP), for all other information.

Input Disconnect Features and Functions

The ACH550 with Input Disconnect is an ACH550 AC adjustable frequency drive

packaged with an input disconnect switch or circuit breaker, and with a door

mounted, external operating handle. The operating handle can be padlocked in the

OFF position (padlock not supplied). Enclosure options are UL Type 1, UL Type 12,

and UL Type 3R (NEMA 1, NEMA 12, and NEMA 3R).

The following is a typical power diagram.

ACH550

Drive with Input Disconnect

Motor

3 Phase Drive 3

Disconnect Switch

or Circuit Breaker

Input Power

ACH550-PCR/PDR Packaged Drive with Disconnect 5

Installation

The following shows the front view of the ACH550 Drive with Input Disconnect

standard configurations, and identifies the major components.

Operating Handle

ACH550 Drive

for Disconnect Switch

or Circuit Breaker

UL Type/NEMA 1 & 12 UL Type/NEMA 1 & 12 UL Type/NEMA 1 & 12

Floor Mount

UL Type 3R/NEMA 3R

Enclosures

Control Panel

Vertical Construction

Enclosures Hinged Door Wall Mount

Enclosures Enclosures

6 ACH550-PCR/PDR Packaged Drive with Disconnect

Installation

Installation Flow Chart

The installation of Input Disconnect configurations for ACH550 drives follows the

outline below. The steps must be carried out in the order shown. At the right of each

step are references to the detailed information needed for the correct installation of

the unit.

Note! References in the middle column below are to the ACH550-UH User’s

Manual. References in the third column below are to this manual.

Task Refer to the ACH550-UH

User’s Manual

“Installation” section

Additional Reference in this

Manual

PREPARE for

installation “Preparing for Installation” • “Drive Identification” on page 7.

• “Note! Some instructions in this

document vary, depending on

the drive’s frame size. To read

the Ratings table, you need the

“Output current rating” entry from

the type code (see

above).Suitable Mounting

Location” on page 8.

PREPARE the Mounting

Location “Prepare the Mounting

Location” --

REMOVE the front cover “Remove Front Cover” --

MOUNT the drive “Mount the Drive” --

INSTALL wiring “Wiring Overview” and

“Install the Wiring” “Installing the Wiring (Supplement

to ACH550-UH User’s Manual)” on

page 8.

CHECK installation “Check Installation” --

RE-INSTALL the cover “Re-install Cover” --

APPLY power “Apply Power” --

START-UP “Start-Up” --

ACH550-PCR/PDR Packaged Drive with Disconnect 7

Installation

Preparing for Installation (Supplement to ACH550-UH User’s Manual)

Drive Identification

Drive Label

To identify the type of device you are installing, refer to the type code number on the device

identification label.

• Wall mounting base drives – label attached on the side surface of the heat sink.

• Packaged drive with screw cover – label attached to outside surface on the left side of enclosure.

• Enclosure with hinged cover/door – label on inside surface of the cover/door.

Type Code

Use the following to interpret the type code found on the identification label.

ACH550-UH-015A-4 +…+…

AC, HVAC Drive = 550 Product Series

Construction

UH = Base Drive

BCR = E-Clipse Bypass with circuit breaker

BDR = E-Clipse Bypass with disconnect switch

CC = Classic Bypass with circuit breaker

CD = Classic Bypass with disconnect switch

PCR = Drive with circuit breaker

PDR = Drive with disconnect switch

VCR = Vertical bypass with circuit breaker

VDR = Vertical bypass with disconnect switch

Output current rating (See ratings chart for details)

Voltage rating

2 = 208…240 VAC

4 = 380…480 VAC

6 = 500…600 VAC

Enclosure protection class

No specification = UL Type 1/NEMA 1

+B055 = UL Type 12/NEMA 12

+B058 = UL Type 3R/NEMA 3R

Power options

+E213 = Line reactor

+F267 = Service switch

Input/Output option modules

+L511 = Relay output extension

+L512 = 115/230 V digital input interface

Fieldbus adaptors

+K451 – DeviceNet Adapter

+K452 = LonWorks Adapter

+K454 = Profibus Adapter

+K462 = ControlNet Adapter

+K466 = Ethernet Adapter

8 ACH550-PCR/PDR Packaged Drive with Disconnect

Installation

Ratings and Frame Size

The charts in the "Ratings" sections of the ACH550-UH User’s Manual and this

manual list technical specifications, and identify the drive’s frame size.

Note! Some instructions in this document vary, depending on the drive’s frame size.

To read the Ratings table, you need the “Output current rating” entry from the type

code (see above).Suitable Mounting Location

Suitable Mounting Location

For selecting a suitable mounting location for PCR/PDR configurations, refer to:

• The ACH550-UH User’s Manual, and

• The Technical Data in this manual for the appropriate information on dimensions

and weights

Installing the Wiring (Supplement to ACH550-UH User’s Manual)

WARNING!

• Metal shavings or debris in the enclosure can damage electrical equipment

and create a hazardous condition. Where parts, such as conduit plates

require cutting or drilling, first remove the part. If that is not practical, cover

nearby electrical components to protect them from all shavings or debris.

• Do not connect or disconnect input or output power wiring, or control

wires, when power is applied.

• Never connect line voltage to drive output Terminals T1, T2, and T3.

• Do not make any voltage tolerance tests (Hi Pot or Megger) on any part of

the unit. Disconnect motor wires before taking any measurements in the

motor or motor wires.

• Make sure that power factor correction capacitors are not connected

between the drive and the motor.

Wiring Requirements

Refer to the “Wiring Requirements” Section in the ACH550-UH User’s Manual. The

requirements apply to all ACH550 drives. In particular:

• Use separate, metal conduit runs for the following different classes of wiring:

– Input power wiring.

– Motor wiring.

– Control/communications wiring.

• Properly and individually ground the drive, the motor and cable shields.

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