ABB ACS 800 Series User manual

ACS800

Hardware Manual

ACS800-31 Drives (5.5 to 110 kW)

ACS800-U31 Drives (7.5 to 125 HP)

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

ACS800 Single Drive Manuals

HARDWARE MANUALS (appropriate manual is included in the

delivery)

ACS800-01/U1 Hardware Manual 0.55 to 110 kW (0.75 to 150 HP)

3AFE64382101 (English)

ACS800-01/U1 Marine Supplement 3AFE64291275 (English)

ACS800-02/U2 Hardware Manual 90 to 500 kW (125 to 600 HP)

3AFE64567373 (English)

ACS800-11/U11 Hardware Manual 5.5 to110 kW (7.5 to 125 HP)

3AFE68367883 (English)

ACS800-31/U31 Hardware Manual 5.5 to110 kW (7.5 to 125 HP)

3AFE68599954 (English)

ACS800-04 Hardware Manual 0.55 to 132 kW

3AFE68372984 (English)

ACS800-04/04M/U4 Hardware Manual 45 to 560 kW (60 to

600 HP) 3AFE64671006 (English)

ACS800-04/04M/U4 Cabinet Installation 45 to 560 kW (60 to

600 HP) 3AFE68360323 (English)

ACS800-07/U7 Hardware Manual 45 to 560 kW (50 to 600 HP)

3AFE64702165 (English)

ACS800-07/U7 Dimensional Drawings 45 to 560 kW (50 to

600 HP) 3AFE64775421

ACS800-07 Hardware Manual 500 to 2800 kW

3AFE64731165 (English)

ACS800-17 Hardware Manual 75 to 1120 kW

3AFE64681338 (English)

ACS800-37 Hardware Manual 160 to 2800 kW (200 to 2700 HP)

3AFE68557925 (English)

• Safety instructions

• Electrical installation planning

• Mechanical and electrical installation

• Motor control and I/O board (RMIO)

• Maintenance

• Technical data

• Dimensional drawings

• Resistor braking

FIRMWARE MANUALS, SUPPLEMENTS AND GUIDES

(appropriate documents are included in the delivery)

Standard Application Program Firmware Manual

3AFE64527592 (English)

System Application Program Firmware Manual

3AFE63700177 (English)

Application Program Template Firmware Manual

3AFE64616340 (English)

Master/Follower 3AFE64590430 (English)

Pump Control Application Program Firmware Manual

3AFE68478952 (English)

Extruder Control Program Supplement 3AFE64648543 (English)

Centrifuge Control Program Supplement 3AFE64667246 (English)

Traverse Control Program Supplement 3AFE64618334 (English)

Crane Control Program Firmware Manual 3BSE11179 (English)

Adaptive Programming Application Guide

3AFE64527274 (English)

OPTION MANUALS (delivered with optional equipment)

Fieldbus Adapters, I/O Extension Modules etc.

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

ACS800-31 Drives

5.5 to 110 kW

ACS800-U31 Drives

7.5 to 125 HP

Hardware Manual

3AFE68599954 Rev A EN

EFFECTIVE: 14.10.2005

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Update Notice

NEW (page 6): Safety / Installation and maintenance work

• After maintaining or modifying a drive safety circuit or changing circuit boards

inside the module, retest the functioning of the safety circuit according to the

start-up instructions.

• Do not change the electrical installations of the drive except for the essential

control and power connections. Changes may affect the safety performance or

operation of the drive unexpectedly. All customer-made changes are on the

customer's responsibility.

[...]

Note:

• The Safe torque off function (option +Q967) does not remove the voltage from the

main and auxiliary circuits.

NEW (page 10): Safety / Operation

• The Safe torque off function (option +Q967) can be used for stopping the drive in

emergency stop situations. In the normal operating mode, use the Stop command

instead.

NEW (page 20): Contents

•Installation of ASTO board (Safe torque off, +Q967) describes the electrical

installation of the optional Safe torque off function.

CHANGED (page 22): Installation and commissioning flowchart

See Electrical installation, Motor control and I/O board (RMIO), Installation of AGPS

board (Prevention of Unexpected Start, +Q950), Installation of ASTO board (Safe

torque off, +Q967) and the optional module manual delivered with the module.

The notice concerns the following ACS800-31 Drives (5.5

to 110 kW) and ACS800-U31 Drives (7.5 to 125 HP)

Hardware Manuals:

Code: 3AUA0000059448 Rev B

Valid: from 01.09.2010 until the release of the next revision of

the manual

Contents:

The headings in this update notice refer to the modified

subsections in the original English manual. Each heading also

includes a page number and a classifier NEW, CHANGED, or

DELETED. The page number refers to the page number in the

original English manual. The classifier describes the type of

the modification.

Code Revision Language

3AFE68599954 AEnglish EN

3AFE68626552 AGerman DE

3AFE68626561 AFrench FR

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Update Notice

NEW (page 31): Type code

The table below contains the new option code definition for the Safe torque off

function.

NEW (page 49): Emergency stop

Note: If you add or modify the wiring in the drive safety circuits, ensure that the

appropriate standards (e.g. IEC 61800-5-1, EN 62061, EN/ISO 13849-1 and -2) and

the ABB guidelines are met. After making the changes, verify the operation of the

safety function by testing it.

NEW (page 51): Safe torque off

The drive supports the Safe torque off (STO) function according to standards

EN 61800-5-2:2007; EN/ISO 13849-1:2008, IEC 61508, and EN 62061:2005. The

function also corresponds to an uncontrolled stop in accordance with category 0 of

EN 60204-1 and prevention of unexpected start-up of EN 1037.

The STO may be used where power removal is required to prevent an unexpected

start. The function disables the control voltage of the power semiconductors of the

drive output stage, thus preventing the inverter from generating the voltage required

to rotate the motor (see the diagram below). By using this function, short-time

operations (like cleaning) and/or maintenance work on non-electrical parts of the

machinery can be performed without switching off the power supply to the drive.

Code Description

+Q967 Safe torque off (STO)

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Update Notice

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Update Notice

WARNING! The Safe torque off function does not disconnect the voltage of the main

and auxiliary circuits from the drive. Therefore maintenance work on electrical parts

of the drive or the motor can only be carried out after isolating the drive system from

the main supply.

Note: The Safe torque off function can be used for stopping the drive in emergency

stop situations. In the normal operating mode, use the Stop command instead. If a

running drive is stopped by using the function, the drive will trip and stop by coasting.

If this is not acceptable, e.g. causes danger, the drive and machinery must be

stopped using the appropriate stopping mode before using this function.

Note concerning permanent magnet motor drives in case of a multiple IGBT

power semiconductor failure: In spite of the activation of the Safe torque off

function, the drive system can produce an alignment torque which maximally rotates

the motor shaft by 180/pdegrees. pdenotes the pole pair number.

Note: If you add or modify the wiring in the drive safety circuits, ensure that the

appropriate standards (e.g. IEC 61800-5-1, EN 62061, EN/ISO 13849-1 and -2) and

the ABB guidelines are met. After making the changes, verify the operation of the

safety function by testing it.

NEW (page 75): Installation of ASTO board (Safe torque off, +Q967)

What this chapter contains

This chapter describes

• electrical installation of the optional Safe torque off function (+Q967) of the drive.

• specifications of the board.

Safe torque off (+Q967)

The optional Safe torque off function includes an ASTO board, which is connected to

the drive and an external power supply. See also chapter Planning the electrical

installation, page 50.

Installation of the ASTO board

WARNING! Dangerous voltages can be present at the ASTO board even when the

24 V supply is switched off. Follow the Safety instructions on the first pages of this

manual and the instruction in this chapter when working on the ASTO board.

Make sure that the drive is disconnected from the mains (input power) and the

24 V source for the ASTO board is switched off during installation and

maintenance. If the drive is already connected to the mains, wait for 5 min after

disconnecting mains power.

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Update Notice

See

• page 24 for location of terminal block X41 of the drive

• page 6(in this Update Notice) for the circuit diagram

• page 6(in this Update Notice) for the dimensions of the ASTO-11C board

• section ASTO-11C in chapter Technical data for the technical data of the ASTO-

11C board.

Note: Maximum cable length between ASTO terminal block X2 and the drive

terminal block is restricted to 3 metres.

Connect the ASTO board as follows:

• Remove the cover of the enclosed ASTO unit by undoing the fixing screws (1).

• Ground the ASTO unit via the bottom plate of the enclosure or via terminal X1:2

or X1:4 of the ASTO board.

• Connect the cable delivered with the kit between terminal block X2 of the ASTO

board (2) and drive terminal block X41.

• Connect a cable between connector X1 of the ASTO board (3) and the 24 V

source.

• Fasten the cover of the ASTO unit back with screws.

24 V

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Update Notice

Circuit diagram

The diagram below shows the connection between the ASTO board and the drive

when it is ready. For an example diagram of a complete Safe torque off circuit, see

page 3(in this Update Notice).

Dimensions

The dimensions of the ASTO board are the same as the dimensions of the AGPS

board. See Dimensional drawing on page 74.

NEW (page 111): ASTO-11C

Nominal input voltage 24 V DC

Nominal input current 40 mA (20mA per channel)

X1 terminal sizes 4 x 2.5 mm2

Nominal output current 0.4 A

X2 terminal block type JST B4P-VH

Ambient temperature 0...50°C

Relative humidity Max. 90%, no condensation allowed

Dimensions (with

enclosure) 167 x 128 x 52 mm (Height x Weight x Depth)

Weight (with enclosure) 0.75 kg

3AUA0000069101

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

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