YASKAWA Yasnac lx3 User manual

YASNAC LX3

CNC SYSTEM FOR TURNING APPLICATIONS

MAINTENANCE

Before initial OF

)eration read these instructions thoroughly, and retain for future reference

YASUAVVA

This manual is primarily intended to give operator’s maintenance instruc-

tions for YASK!”ICLX3.

The information contained in manual does not provide all details to be

met. concerning maintenance and troubleshooting. If uncertainties be

encountered for particular maintenance operation, refer to the following

YASNACLX3documents for additional information:

.YASNACLX3/llX3PC SYSTEM(TOE-C843-9.1)

.YASNACLX3SPECIFICATIONS(sIE-C843-9.20)

.YASNACLX3OPERATOR’SMANUAL(TOEC843-9. 20)

.YASNACLX3CONNECTINGMANUAL(TOE-C843-9. 22)

a---- .

YASNAC1,X3OPllRfiTOR’SSTATION

TABLEOF CONTENTS

1. OUTLINE 1

1.1 COMPONENTARRANGEMENT1

1.2 CONSTRUCTION3

1.3 MAJORCOMPONENTS5

2. ROUTINEINSPECTIONSCHEDULE7

2.1 TAPEREADER8

2.2 CONTROLPANEL 8

2.3 ACSERVOMOTOR8

2.4 BATTERY9

3. MAINTENANCEINSTRUMENTS10

4. TROUBLESIIOOTING11

4.1 TROUBLEIDENTIFICATION11

4.2 TROUBLESBOOTINGBYALARMCODES 12

4.3 TROUBLESHOOTINGWIT11OUTALARMCODES 28

4.4 MAINTENANCEOF ACGC 45

4.5 SUPPLYVOLTAGECIIECK47

4.6 INPUT/OUTPUTSTATUSDISPLAYBYON-LINE

DIAGNOSTICSFUNCTION(DGN) 48

5. ADJUSTMENTSUPONINSTALLATION50

5.1 ADJUSTKIH{TPROCEiNRES50

6. MODULE/UNITREPLACEMENTPROCEDURE53

6.1 CPUUNIT 53

6.2 OPERATOR’SPANEL 54

6.3 OPTIONALMODULES55

7. SETTINGANDADJUSTMENTFORMODULE56

7.1 MB20BOARD56

7.2 SP20 BOARD57

7.31020 BOARD57

7.4 1021 57

7.5 AREANOSETTINGAND1/0 ADDRESSPORT 5!3

8. NCDATABANDLING60

8.1 SYSTEMNO. SETTING(#6219) 60

8.2 DISPLAYINGANDWRITINGPARAMETERS60

8.3 DISPLAYINGANDWRITINGKEEPMEMORY62

8.4 TAPEINPUTOF SETTINGDATAANDPARAMETER

DATA62

8.5 PUNCBING-OUTOF SETTINGDATAAND

PARAMETERDATA63

8.6 SUMMARYOF STORINGDATAANDEDITING

OPERATIONS64

APPENDIX1LIST OF ALARMCODE 65

APPENDIX2LIST OF DATA 96

APPENDIX3LIST OF SETTINGNOMBERS104

APPENDIX4LIST OF PARAMETERNUMBERS112

APPENDIX5STOREDLEADSCREWERROR

COMPENSATION130

APPENDIX6LIST OF STANDAKDINPUT/

OUTPUTSIGNALS 131

INDIX

SUBJECT CHAPTER SECTION PAGE

AACSERVOMOTOR ”” S”.+.”*’ “.0” .”000””2. ”2.30 .8

ACGCALARMINDICATION*O” O* OOO* ●o*{oco *4*04.4.20*45

ADJUSTMENTPROCIIDURES”+””. ”0 ●*””O”OO” 05..5.1” “50

ADJUSTMENTSUPONINSTALLATION*“““..“o00“+o 5 “s5. ●“50

ALARMO1OANDO1I (Parity Error) ●“ “ ●‘“●s“●“ “ 4“ “ 4.2.1 “ “ 12

ALARM075, 076, 077 (RS232C Faulty) “. . “““.0“ “ 4“.4.2.2 s“14

ALARM170, 172, 173, 174 AND175 (MemoryError) .“●‘4.“4.2.3 “.17

ALARM179 (Temperature Alarm inside the Panel) ●“ “ ●“4“ “ 4.2.4 ●“18

ALARM31O(Servo Power Supply Incomplete) “..“ “ ●“4.04.2.8 ●o 21

ALARM320 (Control Not Ready) ●“●“ “ ●“““o“.“4“●4.2.9 s“21

ALARM323(ACGC2SYNC ERROR)”*”” O” ●*”. oQ”” 4.” 4.2.18 ““ 27

ALARM325 (Servo CPUError) .●●●●●●“. . co“●4.“4.2.15 ●“26

ALARM329 (Built-in type PC CPUError)” +“o“““.●4“o4.2.16 .0 26

ALARM330 (Emergency Stop)” “● ● “●.+o“ “ “ .*●4‘“4.2.10 “ “ 22

ALARM820 (ROM/RAMCheckError) “.● ● “● ● ● “● ● “4●o4.2.17 ● ● 26

ALARMS231 AND232 (Zero Point Return Area Error) ●“●4“ “ 4.2.5 ●o 19

ALARMS241 AND242 (Reference Point Return Area Error) “4“ “ 4.2.6 “ “ 20

ALARMS271 AND272 (P-SET Error)* “ “ “ ●“o““‘“●4“.4.2.7 “+20

ALARMS331 AND332 (Servo Fuse Blown) . . ● ● “●.+‘4“.4.2.11 ●“22

ALARMS341 AND342 (Servo Error) ●.● ● ● ● ● ● “●●● 4“●4.2.12 ● ● 23

ALARMS351 AND352 (Motor Overload) “+“ “ “ “ “ ●“ “ 4●“4.2.13 0.24

ALARMS361, 362 AND366 (PG Disconnection Error) ..“.4s●4.2.14 .“25

APPENDIXILISTOF ALARMCODE”* “*0””00”0*””.”*”0 ““””” 65

APPENDIX2LISTOFDATA” *”’” ““”””’””’”””””””” “’”””915

APPENDIx3LIsToF sETTrNGNuMBERs ““””’””’”’””””””” ““””104

APPENDIX4 LIST OF PARAMETERNUMBERS“●.0“.+“ “ ●““o“+o“.●+112

APPENDIX5STOREDLEADSCREWERRORCOMPENSATION“●“‘o“ “ .● ● “o. . . 130

APPENDIX6LIST OF STANDARDINPUT/OUTPUTSIGNALS + + ●.“●.0co“ “ “ “ lQl

AREANOSETTINGAND1/0 ADDRESSPORT” “ “ ..“.+“ “ 7“o7.5

BBATTERY”*.so”””.””.” “..””””.o”+2.”2,4

CCHECKACPOWERSUPPLYVOLTAGEo●“●“.●+.“● ● ● 4 0 “4.5.1

CHECKDC POWERSUPPLYVOLTAGE.“. .“s““““. . “ “ 4“-4.5.3

COMPON!3NTARRANGEMENT””O” “+”.””0.”*””” 1“” 1.1

CONSTRUCTIONO.““““““““. +“““o 0 “““““ 1“ “ 1.2

CONTROLPANEL “● ● “ “ ‘**” ““ .0.* o“ “ ●“●2“ “ 2.2

101

. . 59

. . 9

. . 47

. . 48

. . 1

. . 3

. . 8

INI)IX

SUBJIK1’ CHAPTER

DISPLAYINGANDWRITINGKEEPMEMORY

● ● “ “ “ ● ● “ “ ● ● 8“o

DISPLAYINGANDWRITINGPARAMETERSs“o●“●o+“ “ ●8“o

EDIT DOESNOTFUNCTION”QO*”O O“”OO””OS”O 4+”

FAULTSNOTDISPLAYEDACGCALARMINDICATION”●o●●●“4“+

INDICATIONLAMPOF POWERSUPPLYUNIT” “●“●“o00“4 0 0

INITIAL DIAGNOSTICERRORDISPLAYAT I’OWERAPPLICATION“4

INPUT/OUTPUTSTATUSDISPLAYBYON-LINEDIAGNOSTICS

FUNCTION(DGN)O****OO*” *O”” ●00*0 ”” *4”*

1020 BOARD””””””””””””””” ““””””””7””

10210.”000.o”””ooc”**. 0“”0”0”*7+0

MAINTENANCEINSTRUMENTS

●●●“●+s●●●o“● ● ● ● 3+●

tlAINTENANCEOF ACGC*””” 00 O+” ●*””” 0.0”40s

MAJORCOMPONENTS””” O” DO Q”~OQ ““O OO” C”l SO

MANUALJOG MODEOPERATIONFAULTY*+“+●“●●●●●“4Q●

MANUALRAPIDMODEOPERATIONFAULTY“● ● ● ● ● “●“o“4“●

MANUALZERORETURNOPERATIONFAULTY●“o+“ “ ● ● ● ● 4“ “

MB20BOARD””””””””””””””” ““””””””7””

MODULE/UNITREPLACEMENTPROCEDURE

● ● +●c● ● “““c 6“●

NCDATAIIANDLING*”” BOO.”**** “*”00”0”80*

9* CRTSCREENIS DARK””””””””” ““””””””4””

OPERATINGPROCEDURETO DISPLAYINPUT/OUTPUTSIGNALS ● ● 4● ●

OPERATIONIS NOTAVAILABLEWITHGO1, G02 ORG03 “●o●4 0 ●

OPERATIONIS NOTAVAILABLEWITHG32, G76 OR G92 “ “ ● ● 4.c

OPERATOR’SPANELO

●+.“ “ ““ “ o●OO ●“ “ ●o●“6“ “

OPTIONALMODULES*

●●●“ “ ●+●●●+● ● ‘●s● ● ● 6“o

SECTION

4.3.3

6.1

4.3.4

4.3.9

8.3

8.2

4.3.13

4.4.3

4.3.5

4.5.2

4.3.2

4.6

7.3

7.4

4.4

1.3

4.3.6

4.3.7

4.3.8

7.1

4.3.12

4.6.2

4.3.10

4.3.15

6.2

6.3

4.6.1

PAGE

. . 29

. . 53

. . 30

. . 35

. . 62

. . 60

. . 40

. . 45

. . 30

. . 48

. . 57

. . 10

. . 45

. . 5

. . 32

. . 33

. . 34

. . 56

. . 53

. . 60

. . 39

. . 49

. . 36

. . 42

. . 54

. . 55

. . 1

. . 48

INDIX

SUBJECT CHAPTER SECTION PAGE

PPARAtlETERDATADISPLAY”””*” ““.”’”~””0”” 8“” 8.2.2 ““ 61

PA[{AHETERTYPES ”O” OO”. ”O ””* ““”” ”””’ 8”08.2.1*”61

POWERC8NNOTBESUPPLIED”O”. .O”” .“”””.”. 4.* 4,3.1 “O 28

PUNCHING-OUTOF SETTINGDATAANDPARAMETERDATB “““‘8“Q8.5 eo63

RRUCOGNI’rIONOF NCSYSTEM”.O.” “’””+””””~” 4“. 4.1.2 .. 11

RECOGNITIONOF TROUBLESTATUS “.0.“s.s“o““.4“ “ 4.1.1 “ “ 11

ROUTINEINSPECTIONSCHEDULEo.““““““““““.0 2 0 s2. “ “ 7

Rs232C DOESNOTFUNCTIONWELL“““.“““““““.“4“ “ 4.3.14 0“41

SSETTINGANDADJUSTMINTFORMODULE.●.“““““.“ “ 7.s7. 0“56

SKIP FUNCTION(G31) OPERATIONFAILURE o.“.0““.“4“ “ 4.3.16 .“43

SOFTWAREVERSIONINDICATION.“●.00“ “ o“o“ “ “ 4 0 s4.4.4 0“46

SP20BOARD””O. .OS”” O”” *-O ““”” ”0”07”.7.2””57

SPINDLEDOESNOTROTATE”””. “.”””..””””” 4.” 4.3.11 .“ 37

SUMMARYOF STORINGDATAANDEDITINGOPERATIONSo●“ “ .8“ “ 8.6 “.64

SUPPLYVOLTAGECliECK” **”””” “..00””””*~4””4.5 ‘.47

SYSTEMNO. SETTING(#6219) ”OO” O”0 ““O”OOCS 8.” 8.1 .“ 60

TTAPE INPUTOF SETTINGDATAANDPARAMETERDATA“ “ “ ~Q8“ “ 8.4 “ “ 62

TAPEMODEDOESNOTFUNCTION00 ””” +. ”.”””.” 40~ 4.3.17 “* 44

TAPEREADERo●“.0+.“o“ “ ● ● “ “ Q“o0“.“2.“2.1 ““ 8

TROUBLEIDENTIFICATION”””” .0”00 ““00.+”” 4“” 4.1 “O 11

TROUIILESliOOTING*”. .O”””” O*O 0“.”0”.*40.4.””

TROUBLESHOOTINGBYALARMCODES“. . 0.“.*.“ “ o“4“.4.2 “ “ 12

TROUBLESHOOTINGSERVICEOF ACGC ●“““+.““-“ “ ●4 0 ●4.4.1 “o 45

TROUBLESHOOTINGWITHOUTALARMCODES o““““s“.“ “ 4“ “ 4.3 “ “ 28

WWI{ITINGPARAMETERDATA””’”” .-”.””’’”... 8“. 8.2.3 “- Cl

1. OUTLINE

The YASNACLX3provides you with an internal

self-diagnosis function (DGN). System mainte-

nance can easily be accomplished with DGNand

other main functions as listed below;

(1) Microprocessor always monitors the machine

operations internally and can display the

status with function keys. IF any failure

occurs, NCimmediately stops with the blinking

of alarm displays. Also the same precedure

1.1 COMPONENTARRANGEMENT

can

apo

tro

be executed on machine sequence for the

ication of buit-in type programmable con-

ler,

ON/OFFSIGNALof Input to NC/Output from

(2)

NCcan be displayed with DGN

(3) Setting value of various

as accel/decel time constant parameters such

and rapid speed.

D’

MACNINE

CONTROL 1/() 9’sCRT PANEL ACCC

STATION (OPTIONAL)

(OpTIONAL) )

d.AC SERVO

2DRIVE UNIT

EEJ CONTROL UNITS 7f---

Ia.lz

---

GENERAL PURPOSE

Ucn 1/0 MODULE

X-Axis

kbtor

[AC SERVO

DRIVE UNIT

—

+CONTROL CABINET I

Fig. 1.1 Component Arrangement of YASNAC-LX3

–l–

1~1COMPONENTARRANGEMENT(Cont’ d)

YASNA(’ 1.X:1

—.POWER SUPPLY UNIT

~-cPs.,”t4 --1

(’Nil mTO SP20. CN3

-J

‘cl

(’N12

(’N13 @l 200 VAC INPUT

NAIN BOARD

~-;ANCt3- kmzo -

01+

5X cl

CNl

CNA

(AVN)

CNI{

(PC)

CNC

(MM)

CNI)

(MM)

CNI;

(OP”I”ION” )

CNl-

(Sl))

!cNII

(1/[))

ST C2

CN z

X-AXIS DRIVE RESISTOR

Fr;w$x-mlsMOTOR

~;%%y’- Z-A’IS MOTOR

k’--,-’

SPINDLE DRIVE

1S1’(i ~

CN 4poWER INPUT SEQu_OpTIcM ENCODER

FOR SPINDLE

‘Ill ~~.— “1

CN5TAPE READER

L-. _~ TYP; :III’1{ ~

NS-2.i2C C6 1lto~

(’N 61

L_ti

r+I111)1.c

/.., *\c7J jAC(; C]

G,. ,

c’N 8!--L

L-_. -J

@j DIRECT-IN

L!1 4POINTS

-~ ,

I/0 _BOARD

[

JANCD -1020-

0111” m

cN51 OUTPUT :40 POINTS

CN52 INPUT :8 POINTS

OUTPUT :8 POINTS

cN53 INPUT :24 POINTS

OUTPUT :16 POINTS

CN54 40 POINTS

CRT PANEL

OPTICAL ENCODER

—-

32 Fonm

Note :Circled “C” values.

Show cable No.

Fig. 1.2 Connection Diagram

–2–

1.2 CONSTRUCTION

(1)

Appr(

Weigl

-176

LSUPPLY

BOARD

UNIT

IMB20 MAIN BOARD

Fig. 1.3 CPUModule

(’2)

Fig. 1.4 9“CRT Unit (rear view) Fig. 1.5 Tape Reader Unit

–3–

1, zCONSTRUL’TION(Cont’ d)

(3) RELAY UNIT

JSPINDLE AC SERVO PACK COOLING UNIT

/DRIVE UNIT J..> /

:.- CONTACTOR UNIT

Fig. 1.6 Example of Un

TRANSFORMER

tAssembly with High Voltage Units

1.3

(1)

MAJORCOMPONENTS

YASNACMAJORCOMPONENTS

Tahte 1.1 YASNACHajor Components

ComponentName

PowerSupply Unit

TapeReader

Tape Reel

tfain Board

PCBoard

tlemoryBoard

MemoryUoardfor Extension

Control Station

CRTDisplay Unit

KeyLtoardUnit

SP Board

General Purpose 1/0 Board

General Purpose 1/0 Module

—CPU

M,~I)lJLE

586-173

Type Code IRemarks

CPS-1ON I I

AVRKN

MODEL2801 RED18 Option

t10DflL1500 RLD14 OptIon

t10tIEL1402-1RED13 Option

JANCI)-MB20CDTN5270

JANCI)-PC20 DTN4770

JANCD-MM20

OTN4790

JANCI)-MM21-2DTN5170 Memorylength: [?0m,160m

JANCD-MM21-3DTN5180 Memorylength: 320 m

JANCI.-NN21-4DTN5190 Memorylength: 640 m(option)

JANCD-MM21-5DTN5200 Memoryleneth: 1280m

JANCD-tlH21-6DTN521OMemorylength: 2560m

JZNC-OP1O1-1DUN13190Without Panel 1/0

TR-9D+T,0 ,

JZNC-OP1O1-2DUN13200\With Panel 1/0

These units are included in

the ahove control station.

JANCD-102O-OI

DTN4800

JANCD-1020-02 DTN481O

JANCO-102O-O3OTN4820

JANCD-1021 DTN5250 Separated type

–4–

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