Toshiba LC531 Series User manual

Single-Loop Controller LC531/LC532

Instruction Manual

6F8C1388

Uniﬁed Controller Legacy Series TC-net 1G (TGL) Module Instruction Manual

November 30, 2012

No part of this document may be reproduced

without the prior written consent of Toshiba.

Second Edition

Notes

(1) The technical information provided herein describes typical operations and applications of the product and does not

guarantee the intellectual property rights or other rights of Toshiba or third parties nor allows license of its use.

(2) No part or the whole of this document may be reproduced without prior consent.

(3) The information herein may be changed in the future without notice.

(4) All possible measures have been taken to prepare the information herein. If you have any question, comment, or ﬁnd any

error, please contact us.

PROSEC, TOSLINE, TOSDIC, CIEMAC are trademarks or registered trademarks of Toshiba Corporation.

Microsoft, Windows are registered trademarks of Microsoft Corporation in the U.S. and other countries.

PROFIBUS is a registered trademark of PROFIBUS User Organization.

Anybus and NetTool are trademarks or registered trademarks of HMS Industrial Networks.

Social Infrastructure Systems Company

Automation Products & Facility Solution Division

1-1, Shibaura 1-chome, Minato-ku, Tokyo 105-8001, Japan

Unified Controller nv Series Single-Loop Controller LC531/LC532 Instruction Manual

Safety Precautions

On the product and this instruction manual, important information for safe and correct use to

prevent danger to the user and other people as well as property damage is described.

Understand the following information (signs and symbols) before reading the text, and follow

the described items.

Description of signs

DANGER

Indicates the failure to avoid or it will result in an immediate risk of death or

serious injury

(*1)

WARNING

Indicates the failure to avoid or it will result in a risk of death or serious

injury

(*1)

CAUTION

Indicates the failure to avoid or it will result in a risk of light or medium

injury

(*2)

or only property damage

(*3)

*1: Aserious injury indicates loss of sight, injury, burns (high/low temperature), electric shock, broken

bones, or intoxication that will have aftereffects and require hospitalization or long-term hospital

visits for healing.

*2: An injury indicates an injury, burn, or electric shock that does not need hospitalization or long-term

hospital visits for healing.

*3: A property damage indicates consequential damage in terms of breakage of properties or

materials.

Description of symbols

Prohibited

Indicates “Prohibition” or “You must not do”.

Specific details are indicated near the symbol with pictures and text.

Mandatory

Indicates “Mandatory Action” or “Do as indicated”.

Specific details are indicated near the symbol with pictures and text.

Warning

Indicates Warning.

Specific details are indicated near the symbol with pictures and text.

(Note) Descriptions of Prohibition, Mandatory Action, and Warning vary depending on the display on

the main unit.

6F8C1388

1. Checking theWarning Labels on the Main Unit

Make sure warning markings are attached on the main unit.

If any of them are missing or the wording is illegible, contact our Service Department.

2. Safety Precautions on Installation

WARNING

Ground

Ground the device.

Provide dedicated Type D grounding for

each of the transmission paths.

Otherwise, it may cause an electric shock

or fire.

CAUTION

Prohibited

Do not install, store, or use it in

the following environments..

・

A place with a lot of dust

・

A place with corrosive gases (SO2,

H2S) or flammable gases

・

A place with vibrations and shocks

exceeding the allowed values

・

A place with condensations due to

rapid temperature changes

・

A place with low or high temperature

outside of the installation condition

・

A place with high humidity outside of

the installation condition

・

A place with direct sunlight

・

A place near equipment generating

strong radio waves or magnetic fields

Mandatory

Install thedevice in a place

where maintenance and

inspection are easy to do.

Otherwise, recovery from failure may

take much more time, leading to a

serious accidents.

Prohibited

Do not cover the holeof the

equipment, and the

ventilator/air inlet of the

system.

It may cause fire or failure due to

overheat.

Mandatory

Improper installation or writing of the

system can cause not only insufficient

performance but also malfunction and

failure of the equipment

Unified Controller nv Series Single-Loop Controller LC531/LC532 Instruction Manual

iii

3. Safety Precautions on Maintenance and Inspection

WARNING

Mandatory

Turn off power when you

remove or insert module or

boards, or connect any device.

Otherwise, it can cause electrical shock,

or cause damage to the device.

Mandatory

Make sure that the external

power is turned off when you

remove or insert modules after

wiring is completed.

CAUTION

Prohibited

Do not drop, crush, or apply

strong shocks to the device,

module, or board.

It may cause failure.

Mandatory

Before touching the device,

module, or board, touch a

grounded metal to discharge

the static electricity of your

body.

Otherwise, it may cause malfunction or

failure due to static electricity.

Mandatory

Wipe off stain on the device,

module, or board with asoft

cloth. For severe stain, use a

wet cloth wrung tightly.

Leaving them stained may cause

improper judgment or malfunction.

Mandatory

When the device or module is

removed, place it on a

conductivemat or conductive

bag (used for a backup board)

on a grounded table.

Otherwise, parts may be damaged due to

static electricity.

Prohibited

Do not use benzene or thinner

to removestain on module.

It may cause deformation or discoloration

of the device panel or module.

6F8C1388

Safety Precautions on Replacement of LifeLimited Parts

WARNING

Mandatory

If the device has power fuses

or alarm fuses, turn off the

switch of the device while

replacing them.

Otherwise, it may cause an electric shock

or fire.

5. Safety Precautions on Daily Use

WARNING

Mandatory

Before use, check that the

power capacity, frequency,

voltage, and regulation

comply with the device

specifications.

If not, it may cause damage of the

device, or fire due to overheat, as well

as not obtaining the original

performance of the device.

Prohibited

Do not disassemble or modify

the device, modules or boards.

This will erode the device’s safety and

can cause erroneous operation or failure.

For repair of the equipment, modules or

boards, contact Toshiba service

representative.

Mandatory

When the ambient or internal

temperature of the device rises

abnormally or failure occurs in

the device, stop using the

device, turn off thepower, and

contact one of Toshiba's

service representatives.

Using it as it is may cause fire due to

overheat.

Unified Controller nv Series Single-Loop Controller LC531/LC532 Instruction Manual

CAUTION

Prohibited

Do not touch components

such as the parts, terminals,

connectors and soldered

surfaces inside the module or

on theboards.

Touching any of these components can

damage IC, LSI or other parts by static

electricity resulting in malfunction. In

addition, the edges on the end of the part

lead wires can cause injury and heated

parts can cause burns.

Do not touch switches or connectors

which are not part of the operation area.

Prohibited

Do not forcefully bend, pull, or

twist the power cord and

cables.

It may cause breaks or heating.

Prohibited

Do not insert or drop metallic

objects or clips into the

device through any opening

in the device.

It may cause fire.

Mandatory

If parameters or an application

program is changed, write data

to flash ROMusing the Tool.

RAM memory backup will be available for

6 months.

Safety Precautions onDisposal

WARNING

Prohibited

Do not throw lithium batteries

into fire.

Otherwise, they can explode.

CAUTION

Mandatory

Observe the rules and

regulations of thelocal

government for disposal of

lithium batteries.

Mandatory

When you dispose of the

device or modules, separate

them from other common

materials and treat them as

industrial waste.

6F8C1388

Precautions on Transportation and Storage

CAUTION

Mandatory

Observe the care mark

indicated on thepackaged box

during transportation and

storage.

Modules may be damaged if the care

mark is not observed.

Do not give shock to the product during

transportation and storage.

Products are stored in a conductive mat

and then packaged.

Unified Controller nv Series Single-Loop Controller LC531/LC532 Instruction Manual

vii

Restrictions on Application

■

This product is not developed/manufactured for use in systems involving devices that

directly affect human life (Note 1). Do not use them for such applications.

■

To use this product for systems that involve devices that significantly affect human safety or

maintenance of public functions (Note 2), special considerations (Note 3) are required in

system operation, maintenance, and management. In this case, contact one of Toshiba's

sales representatives.

(Note 1) Devices that directly affect human life include the following.



Medical devices such as life supporting devices and devices for surgical units.

(Note 2) Systems that involve devices that significantly affect human safety or maintenance

of public functions include the following.



Main unit control systems of nuclear power plants, safety protection systems of

nuclear facilities, and other systems that are critical for safety



Operation control systems of mass transportation systems and air traffic control

systems

(Note 3) Special considerations means to have sufficient discussions with Toshiba's engineers

to construct a safe system (e.g. employing fool-proof design, fail-safe design, or

redundant design).

Disclaimer

■

Toshiba shall not be responsible for any damage caused by an fire, earthquake, for which

Toshiba is not responsible for, acts of a third party, other accidents, the user's willful acts or

negligence, misuse, or use in abnormal conditions.

■

Toshiba shall not be responsible for any incidental damage (loss of business profits,

interruption of business, change or loss of stored memory) caused by use of or being unable

to use this product.

■

Toshiba shall not be responsible for any damage caused by failure to observe the

information described in the instruction manual.

■

Toshiba shall not be responsible for any damage caused by malfunctions due to combination

with any connected device.

■

Toshiba shall not be responsible for any damage caused by malfunctions due to combination

with any application program created by the customer.

Note

Use your cellular phone or PHS 1 meter or more away from the product main unit in operation,

various transmission cables, and I/O bus cable. Otherwise, the system may malfunction.

6F8C1388

viii

Precautions for System Application

CAUTION



System Redundancy

The product is manufactured to the best possible quality, but is yet subject to failure due to accidental failure of

electronic parts, for example. If your system requires a specially high degree of reliability, it is recommended

that you provide such a system with product redundancy, or with other means of backup.



Control output

Inappropriate program or parameter values set with the Tool could adversely affect controller output stability

and system performance. Check for controller output stability with a simulation program, for example, in

advance to verify that there will be no problem with connecting the product to your system.



Interlock design

If there is a possibility of serious effect on the system control in case an erroneous operation occurs, adequate

safety system such as an interlock design for external system must be considered.

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