Toshiba V Series User manual

6F8C1067

model 3000 FA Control Network [FL-net (OPCN-2)]

FL311/FL312 Module Operation Manual

Important Information

No patent liability is assumed by TOSHIBA Corporation with respect to use of information, illustrations,

circuits, equipment or examples of application in this publication.

TOSHIBA Corporation reserves the right to make changes and improvements to this publication and/or

related products at any time without notice. No obligation shall be incurred other than as noted in this

publication.

This publication is copyrighted and contains proprietary material. No part of this book may be reproduced,

stored in a retrieval system, or transmitted, in any form or by any means — electrical, mechanical,

photocopying, recording, or otherwise — without obtaining prior written permission from TOSHIBA

Corporation.

PROSEC, TOSLINE and TOSDIC are trademarks or registered trademarks of TOSHIBA Corporation.

IBM is a registered trademark of International Business Machines Corporation.

Microsoft, MS-DOS, Windows and Windows NT are registered trademarks of Microsoft Corporation in the

U.S.A. and other countries.

Ethernet is a registered trademark of Xerox Corporation.

DeviceNet is a trademark of the Open DeviceNet Vender Association, Inc.

6F8C1067 i

Safety Precautions

This manual contains important information for the operator to operate this product safely and

correctly and avoid bodily injury and property damage.

Grasp the meanings of the following marks and their descriptions before reading this manual.

Hazard Classifications

WARNING Indicates a potentially hazardous situation which, if not avoided, could

result in serious injury or death.

CAUTION Indicates a potentially hazardous situation which, if not a avoided, can

result in minor or moderate injury, or property damage. It can also be

used to alert against unsafe practices.

note: 1. Serious injury means loss of sight, injury, burns (high temperature, low temperature),

electrical shock, fracture, or intoxication which leaves aftereffects or requires hospitalization

or need to go to the hospital for a long time.

2. Injury means hurt, burn, or electrical shock which does not require hospitalization or going to

the hospital for a long time.

3. Property damage means extended breakdown of assets and materials.

Notation of Markings

Prohibited Indicates a "may not" mark.

The concrete forbiddance is indicated with a pictograph or wording.

Mandatory Indicate a mandatory action that you should never fail to do.

The concrete content is indicated inside or near the circle with a

pictograph or wording.

Caution Indicates a caution.

The concrete content is indicated inside or near the triangle.

note: 1. The description of forbiddance, mandatory, and caution marks are subject to change,

depending on the labels on the main unit.

ii model 3000 FA Control Network [FL-net(OPCN-2)] FL311/FL312 Module Operation Manual

1. Checking the Warning Labels on the Main Unit

Make sure warning markings are attached on the main unit.

If any of them are missing or the wording is illegible, contact Toshiba's Service Department.

2. Precaution on Installation

WARNING

CAUTION

Avoid the following locations when installing or

storaging the equipment.

• Locations where there is dust, salinity, or ion

particles

• Locations where there are corrosive gases

(SO2, H2S) or flammable gases

• Locations where vibration or shock occurs

beyond the allowance

• Locations where there is condensation due

to sharp temperature variations

• Locations where the ambient temperature

exceeds the allowance range

• Locations where the relative humidity

exceeds the allowance range

• Locations where the equipment is exposed

to direct sunlight

• Locations where strong electric radiation or

magnetic field is generated

Improper the installation or writing of the

system can cause not only insufficient

performance but also malfunction and failure

of the equipment

Be sure to ground the equipment.

Operation without grounding may cause

accidental fire or shock.

Mandatory

Install the equipment at a place where

maintenance and inspection are easy to do.

Otherwise, recovery from failure may take

much more time, leading to a serious

accidents.

Mandatory

6F8C1067 iii

3. Precautions on Wiring

WARNING

CAUTION

Do not cover the hole of the equipment, and

the ventilator/air inlet of the system.

Otherwise, overheating, etc. can cause fire or

malfunction.

Forbidden

Be careful not to let wire fragments and other

foreign matter into the module and units. They

could cause a fire, failure, and malfunction.

Mandatory

Be sure to switch power off before connecting

cables. Otherwise, it could cause accidents due

to electric shock and module failure.

Mandatory

For module wiring, use sheathed crimp

terminals or cover the terminals with tape so the

conductors will not be exposed.

Handle the terminal board cover with care not

to let it drop or be damaged. After wiring the

module, place the terminal board cover

securely over the terminal board. An exposed

conductor is dangerous because it causes

electric shock.

Mandatory

Connect an external power supply that meets

the power specifications. Connecting a different

external power supply could cause an explosion

or a fire.

Mandatory

Cabling must be done by qualified personnel.

The wrong cabling can cause fire, module

trouble or electric shock.

Mandatory

iv model 3000 FA Control Network [FL-net(OPCN-2)] FL311/FL312 Module Operation Manual

4. Precautions for Use of The Equipment

WARNING

CAUTION

The emergency stop circuit, interlock circuit,

etc. must be installed outside the model 2000

module. If the module fails or malfunctions,

such circuits, if built in, have the danger of

causing human injuries or accidents.

Mechanical damage or breakdown is another

possibility of their danger.

Mandatory

Be sure to keep the terminal covers on the

module and unit, and never touch the terminals

while power is on. This is important to avoid

electric shock.

Mandatory

Check the operation of the sample programs

shown in the manual before use.

Adequate check is essential to preventing

accidents due to malfunction.

Mandatory

Program change, forced output, RUN

(operation), HALT (stop) during operation

require a double-check for safety in advance.

Operation error or failure to confirm safety could

cause mechanical breakdown or accidents.

Mandatory

To install the modules in the basic unit, fasten

them securely to the basic unit with screws.

If they are installed not securely, it could cause

failure and malfunction due to vibration, etc.

Mandatory

In setting the operation setting switches on

model 2000, observe the specified procedures

and setting instructions. Unspecified switch

settings could cause failure or malfunction.

Mandatory

Be sure to install a fuse of the rated current

capacity in the external circuit for the relay

module to protect it from overload.

Lack of a fuse could cause a load short-circuit

with resultant mechanical breakdown or

accidents.

Mandatory

The power module, CPU module, I/O module,

and unit extension module are exclusive to

model 2000. Be sure to install them in the basic

unit for model 2000. Do not use them

independently or for other purposes. Otherwise,

it could cause electric shock, injuries, or failure.

Forbidden

6F8C1067 v

5. Safety Precautions on Maintenance and inspection

WARNING

Turn off power removing or connecting any

modules, boards, or devices.

Otherwise, it can cause electrical shock, or

machine damage.

Turn off power removing any modules after

installing.

Otherwise, exposed conductive parts of wire

or on the rear of terminal blocks can cause

electrical shock.

Mandatory

Use an external power supply that supplies

power to the I/O module and also serves as a

load power supply, if possible. If this is not

possible, configure a system so that the

external power supply and load power supply

will be simultaneously turned off.

For system safety, be sure to switch off the load

power supply before model 2000. Failure to

observe this order could cause mechanical

breakdown or accidents.

Mandatory

Prepare your external circuit to assure the

following sequence of power on. Switching

model 2000 on  switching the I/O module and

external load power on. Failure to observe this

sequence could cause mechanical breakdown

or accidents from operation errors.

Mandatory

Do not keep operation if you see smoke, smell

a foul order, or find anything abnormal.

Otherwise, it could cause a fire or electric

shock. In such a case, immediately switch off

the entire system and contact your nearest

Toshiba service shop.

Do not attempt modifying or repairing model

2000 yourself because it is very dangerous.

Forbidden

Never disassemble or modify model 2000 itself

and module hardware; never modify the OS

and other software. Otherwise, it could cause a

fire, electric shock, or injuries from failure and

malfunction.

Forbidden

vi model 3000 FA Control Network [FL-net(OPCN-2)] FL311/FL312 Module Operation Manual

CAUTION

6. Precautions During Parts Replacement

WARNING

Place any modules or boards removed from

the unit on a conductive mat or conductive

bag (containing a spare board, etc.) on an

grounded desk.

Otherwise, static electricity can damage

components of the module.

Mandatory

Touch a grounded metal part to discharge the

static electricity on your body before touching

the equipment.

Otherwise, charged static electricity on your

body can cause malfunction or failure.

Mandatory

Be careful not to hit or fall off the equipment

by accident.

Excess shock can cause failure.

Forbidden

Turn off power of the equipment before

replacing the power fuse or warning fuse.

Otherwise, it can cause electrical shock or fire.

Mandatory

Use soft cloth to clean the equipment.

Use water-dipped and squeezed cloth to clean it

if dirty.

Leaving the equipment dirty can cause mistaken

or malfunction.

Mandatory

Do not apply benzene and thinner when cleaning

the equipment.

Otherwise, it can cause deformity or discoloration

the panel or case of the equipment.

Forbidden

6F8C1067 vii

7. Precautions During Daily Use

WARNING

CAUTION

Apply power of the specified ratings (voltage

fluctuation range, frequency, output rating,

etc.) in User's manual.

Otherwise, it can cause malfunction, machine

damage or fire due to overheat.

Mandatory

Turn off power immediately if the ambient

temperature or internal temperature exceeds

beyond normal range or if failure is occurred in

the equipment.

Contact Toshiba for repairing.

Operation under such situation can cause fire

or electrical shock.

Mandatory

Do not touch any components, terminals,

connectors, or printed circuit boards in the

module.

Otherwise, it can cause the IC or LSI or the

like to be broken by static electricity, resulting

in failure or malfunction.

Also, the edge of components can cause

injury.

Forbidden

Do not forcibly bend or pull or distort the

power cord and other cables. Otherwise, they

can be cut off or cause overheat.

Forbidden

Do not disassemble or modify the equipment.

Otherwise, it can cause malfunction or failure.

Forbidden

Do not enter wire scrapes or other foreign

debris into the equipment.

Also, do not insert metal parts into them.

They can cause fire or accidents.

Forbidden

viii model 3000 FA Control Network [FL-net(OPCN-2)] FL311/FL312 Module Operation Manual

8. Safety Precautions on Disposal

WARNING CAUTION

Do not throw lithium batteries into fire.

Otherwise, they can explode.

Forbidden

Observe local regulations for disposal of the

lithium batteries or the product (Base unit and

modules).

Mandatory

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