Toshiba TE2 Series User manual

DOCUMENT: NBZ0004 Rev.0

INSTRUCTION MANUAL

INSTALLATION – OPERATION - MAINTENANCE

TE2 Series

Low Voltage

Digital

Solid State Soft Starter

18 – 1250A

Issued: 11/18

Firmware Version 1.32

Basic Installation and Operation Guide

TE2 Series Digital Solid State Soft Starters 18 – 1250A

This Page Intentionally Left Blank

Basic Installation and Operation Guide

TE2 Series Digital Solid State Soft Starters 18 – 1250A

Important Notice

The instructions contained in this manual are not intended to cover all details or variations in equipment

types nor may it provide for every possible contingency concerning the installation, operations, or

maintenance of this equipment. Should additional information be required, contact your Toshiba

Customer Support Center.

The contents of this manual shall not become a part of or modify any prior or existing agreement,

commitment, or relationship. The sales contract contains the entire obligation of Toshiba International

Corporation. The warranty contained in the contract between the parties is the sole warranty of Toshiba

International Corporation and any statements contained herein do not create new warranties or modify

the existing warranty.

Any electrical or mechanical modifications to this equipment without the prior written consent of

Toshiba International Corporation may void all warranties or other safety certifications.

Unauthorized modifications may also result in safety hazard or equipment damage.

Misuse of this equipment could result in injury and equipment damage. In no event will Toshiba

International Corporation be responsible or liable for direct, indirect, special, or consequential

damage or injury that may result from the misuse of this equipment.

About This Manual

Every effort has been made to provide accurate and concise information to you, our customer.

At Toshiba International Corporation we are continuously striving for better ways to meet the constantly

changing needs of our customers. E-mail your comments, questions, or concerns about this publication

to tic-controls@toshiba.com.

Basic Installation and Operation Guide

TE2 Series Digital Solid State Soft Starters 18 – 1250A

Purpose and Scope of Manual

This manual provides information on how to safely install, operate, maintain, and dispose of your TE2

solid state starter. The information provided in this manual is applicable to the TE2 starter only.

This manual provides information on the various features and functions of this powerful device,

including:

• Installation

• Operation

• Mechanical and electrical specifications.

Included is a section on general safety instructions that describe the warning labels and symbols that

are used on the device and throughout the manual. Read the manual completely before installing,

operating, performing maintenance, or disposing of this equipment.

This manual and the accompanying drawings should be considered a permanent part of the equipment

and should be readily available for reference and review. Dimensions shown in the manual are in

imperial units and/or the metric equivalent. Connection drawings within this document convey the typical

topology of the TE starter.

Because of our commitment to continuous improvement, Toshiba International Corporation reserves the

right, without prior notice, to update information, make product changes, or to discontinue any product or

service identified in this publication.

Toshiba International Corporation (TIC) shall not be liable for direct, indirect, special, or

consequential damages resulting from the use of the information contained within this manual.

This manual is copyrighted. No part of this manual may be photocopied or reproduced in any form

without the prior written consent of Toshiba International Corporation.

Printed in the U.S.A.

TOSHIBA® is a registered trademark of Toshiba Corporation. All other product or trade references

appearing in this manual are registered trademarks of their respective owners.

Basic Installation and Operation Guide

TE2 Series Digital Solid State Soft Starters 18 – 1250A

Contacting TIC’s Customer Support Center

Toshiba International Corporation’s Customer Support Center can be contacted to obtain help in

resolving any system problem that you may experience or to provide application information.

The Support Center is open from 8 a.m. to 5 p.m. (CST), Monday through Friday. The Center’s toll free

number is US (800) 231-1412/Fax (713) 937-9349 CAN (800) 872-2192 MEX 01 (800) 527-1204.

For after-hours support follow the directions of the outgoing message when calling.

To contact Toshiba International Corporation, address all correspondence to:

Field Service Department

Toshiba International Corporation

13131 West Little York Road

Houston, Texas 77041-9990

For further information on Toshiba International Corporation’s products and services, please visit our

website at www.toshiba.com/tic.

TOSHIBA INTERNATIONAL CORPORATION

TE2 Solid State Starter

Please complete the following information for your records and retain this manual.

Model Number: _____________________________________________________________________

Serial Number: _____________________________________________________________________

Project Number (if applicable):_________________________________________________________

Date of Installation: _________________________________________________________________

Inspected By: _____________________________________________________________________

Name of Application: ________________________________________________________________

General Safety Information

DO NOT attempt to install, operate, maintain, or dispose of this equipment until you have read and

understood all of the product safety information and directions that are contained in this manual.

Safety Alert Symbol

The Safety Alert Symbol is comprised of an equilateral triangle enclosing an exclamation mark. This

indicates that a potential personal injury hazard exists.

Important Messages/Signal Words

Listed below are the signal words that are used throughout this manual followed by their descriptions

and associated symbols. When the words DANGER, WARNING, and CAUTION are used in this

manual, they will be followed by important safety information that must be carefully followed.

The word DANGER preceded by the safety alert symbol indicates that an imminently hazardous

situation exists that, if not avoided will result in serious injury to personnel or loss of life. If instructions

are not followed precisely, it will result in serious injury to personnel or loss of life.

The word WARNING preceded by the safety alert symbol indicates that a potentially hazardous situation

exists that, if not avoided or if instructions are not followed precisely, could result in serious injury to

personnel or loss of life.

WARNING!

The word CAUTION proceeded by the safety alert symbol indicates that a potentially hazardous

situation exists that, if not avoided or if instructions are not followed precisely, may result in minor or

moderate injury.

CAUTION

The word NOTE indicates information considered important, but no hazard-related (e.g. messages

relating to property damage).

NOTE

DANGER

Basic Installation and Operation Guide

TE2 Series Digital Solid State Soft Starters 18 – 1250A

Equipment Warning Labels

DO NOT attempt to install, operate, perform maintenance, or dispose of this equipment, until you have

read and understood all of the product labels, and user directions, that are contained in this manual.

Warning labels that are attached to the equipment will include the exclamation mark within a triangle.

DO NOT remove or cover any of these labels. If the labels are damaged or if additional labels are

required, contact the Toshiba Customer Support Center.

Labels attached to the equipment are there to provide useful information or to indicate an imminently

hazardous situation that may result in serious injury, severe property and equipment damage, or loss of

life if safe procedures or methods are not followed as outlined in this manual.

Qualified Personnel

Installation, operation, and maintenance shall be performed by Qualified Personnel ONLY. A Qualified

Person is one that has the skills and knowledge relating to the construction, installation, operation, and

maintenance of the electrical equipment and has received safety training on the hazards involved (Refer

to the latest edition of NFPA 70E for additional safety requirements).

A qualified person must:

1) Read this entire manual carefull.

2) Be skilled in the installation, construction and operation of the starter, the equipment being driven,

and the hazards involved.

3) Be able to recognize and properly address hazards associated with the application of motor-driven

equipment.

4) Be trained and authorized to safely energize, de-energize, clear, ground, lock-out/tag-out circuits and

equipment, and clear faults in accordance with established safety practices.

5) Be trained and authorized to perform the service, maintenance or repair of this equipment.

6) Be trained in the proper care and use of protective equipment such as safety shoes, rubber gloves,

hard hat, safety glasses, face shield, flash clothing, etc., in accordance with established safety practices.

7) Be trained in rendering first aid.

For further information on workplace safety, visit www.osha.gov.

Safety Codes

WARNING! All installations must comply with all applicable state and local codes.

In the United States, installations must adhere to all applicable National Electric

Code (NFPA 70) standards.

Installations must follow all instructions provided in this manual.

Failure to follow all applicable codes, standards, or the instructions in this manual

May cause accidents resulting in death or severe injuries.

Basic Installation and Operation Guide

TE2 Series Digital Solid State Soft Starters 18 – 1250A

Modifications

WARNING Never attempt to modify the starter.

Any attempted modification may impair the performance of the starter.

Any attempted modification may cause accidents that result in death or severe

Injuries.

Equipment Inspection

• Upon receipt of the equipment, inspect the packaging and equipment for shipping damage.

• Carefully unpack the equipment and check for parts that may have been (concealed) damaged during

shipping, or missing parts. If any discrepancies are discovered, it should be noted with the carrier prior

to accepting the shipment, if possible. File a claim with the carrier if necessary and immediately notify

your Toshiba Customer Support Center.

• DO NOT install the starter if damaged or if it is missing any component(s).

• Ensure the rated capacity and model number specified on the nameplate conform to the order

specifications.

• Inspections may be required after moving the equipment.

• Contact your Toshiba Customer Support Center to report discrepancies or for assistance if required.

Handling and Storage

• Use proper lifting techniques when moving the breaker; including properly sizing up the load, getting

assistance, and using a forklift if required.

• Store in a well-ventilated location and preferably in the original packaging if the equipment will not be

used upon receipt.

• Store in a cool, clean, and dry location. Avoid storage locations with extreme temperatures, rapid

temperature changes, high humidity, moisture, dust, corrosive gases, or metal particles.

• The storage temperature range of the breaker is 23° to 104° F (-5° to 40° C).

• DO NOT store the unit in places that are exposed to outside weather conditions (e.g., wind, rain,

snow).

• Store in an upright position.

HAZARDOUS VOLTAGE

Will cause severe injury, death, fire, explosion and property damage.

•Disconnect and lock out Primary and Control Circuit Power before installing or servicing.

•Keep all panels and covers securely in place.

•Never Defeat, Modify or Bypass and Safety Interlocks.

•Qualified Personnel only.

Disposal

Never dispose of electrical components via incineration. Contact your state environmental agency for details on

disposal of electrical components and packaging in your area.

DANGER

Table of Contents

Page

Chapter 1 - Introduction 1.1 General Description ……………………….. 1

1.2 Sizes and Ratings ………………………….. 4

Chapter 2 - Installation 2.1 Receiving and Unpacking …………………. 5

2.2 Choosing a Location …………………......... 5

2.3 Initial Unit Inspection …………………........ 5

2.4 SERVICE WARNING! …………………….. 6

2.5 Mounting and Cleaning ……………………. 6

2.6 Power Terminations ……………………….. 7

2.7 Remote Keypad Mounting…………............ 9

2.8 Dimensions ……………………………........ 10

Chapter 3 - Motor Overload Protection 3.1 Solid State Overload Protection ………….. 11

3.2 NEMA Class Trip Curves ……………......... 13

Chapter 4 - Connections 4.1 Power Connections ………………………... 15

4.2 Control Connections ……………………….. 16

Chapter 5 - Programming 5.1 Introduction ………………………………..... 23

5.2 Digital Interface …………………………….. 23

5.3 Display Modes ……………………………… 24

5.4 Program Mode ……………………………… 25

5.4.5 Fault Mode ……………………………. 28

5.5 The TE2 Function List ………………...... 30

5.6 Function Descriptions ……………………… 37

5.6.1 Motor and Overload Functions ……… 37

5.6.2 Starting Modes………………………… 39

5.6.3 Jog Mode…………………….. ………. 42

5.6.4 Kick Start Mode ………………………. 43

5.6.5 Pump-Flex Decel Mode ……………… 44

5.6.6 Restart Delay …………………………. 45

5.6.7 Voltage Protection ……………………. 45

5.6.8 Current and Ground Fault Protection.. 47

5.6.9 Lockouts, Reset & Internal Protection 50

5.6.10 Output Relays ………………………… 54

5.6.11 Serial Communications………………. 55

5.6.12 System Settings ……………………… 56

5.6.13 Fault History and Statistical Data…… 58

5.6.14 Phase Protection Settings……..….…. 60

5.6.15 Motor Power Protection Settings……. 61

5.6.16 Analog Output…………………………. 62

5.6.17 Display & System Settings…………… 64

Chapter 6 - Start-up 6.1 Basic Startup ……………………………….. 65

6.2 Start-up Check List ………………………… 66

6.3 Sequence of Operation ………………........ 66

6.4 Testing with a smaller motor ……………… 67

Chapter 7 - Fault Conditions 7.1 Fault Codes and Numbers ……………...... 67

7.2 Fault Explanation ……………..................... 70

Appendices

Appendix 1: Ramp Profile Details …………………………………………………………………... 71

Appendix 2: Pump-Flex Decel Mode Application Considerations ……………………………... 74

Appendix 3: Parameter Lock / User Password Instructions …………………………………….. 77

Appendix 4: External Overload Relay Application……………………………………………..... 79

Appendix 5: Soft Starter Settings Record ………………………….…………….………………... 84

TE2Series Digital Solid State Soft Starter User Manual 1 | Page

Chapter 1 - Introduction

1.1 General Description

The TE2 Series is a digitally programmable solid-state reduced voltage

soft starter. Its six SCR design features a voltage/current ramp with an

anti-oscillation circuit for smooth load acceleration. The SCRs are sized

to withstand starting currents of 500% for 20 seconds (Standard Duty)

and up to 500% for 60 seconds (Heavy Duty). The TE2 Series features

smooth, stepless ramp control, which reduces motor inrush current and

excessive wear on the mechanical drive train components. The TE2

Series includes a programming keypad for setting operating parameters

for the ideal starting cycle and protection features, plus easy to

understand diagnostic LEDs. Starting torque, ramp time, current limit,

dual ramp, and Decel control are standard features on the TE2 Series.

By simply adjusting the units’ starting torque, ramp time, and current

limit functions, the starting electrical characteristics of the motor can be

matched to the mechanical characteristics of the drive train for

controlled acceleration of the load. The TE2 Series includes solid-state

electronic overload protection in addition to numerous other protective

features. It requires 120VAC (220VAC optional) control power and uses

dry contact inputs for Start / Stop control. Programmable auxiliary

contacts and provisions for interlocking are also included.

1.1.1 Control Features

Acceleration Adjustments

Programmable Ramp Types:

Voltage Ramp (VR) or closed loop Current Ramp (CR)

Initial Values: 0 - 100% of line voltage (VR)

or 0 - 600% of motor FLA (CR)

Ramp Time: 1 to 120 seconds

Current Limit: 200 - 600% (VR or CR)

Dual Ramp Settings

4 Options:

Ramps 1 & 2 = VR.

Ramp 1 = VR, Ramp 2 = CR.

Ramps 1 & 2 = CR.

Ramp 1 = CR, Ramp 2 = VR.

Dual Ramp Control:

Ramp #1 = Default.

Ramp #2 = Selectable via dry contact input.

Deceleration Adjustments

Begin Decel Level: 0 - 100% of line voltage

Stop Level: 0 to 1% less than Begin Decel Level

Decel Time: 1 - 60 seconds

Programmable to Decel or coast to stop upon overload trip.

Jog Settings

Jog function selected via dry contact closure input.

Jog Voltage: 5 - 100%

Time of Jog Voltage: 1 - 20 seconds

Jog Current: 100 - 500%

Kick Start Settings Kick Voltage: 10 - 100%

Kick Time: 0.1 - 2 seconds

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