Toshiba V Series User manual

6F8C0836

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Important Information

No patent liability is assumed by TOSHIBA Corporation with respect to use of information, illustrations,

circuits, equipment or examples of application in this publication.

TOSHIBA Corporation reserves the right to make changes and improvements to this publication and/or

related products at any time without notice. No obligation shall be incurred other than as noted in this

publication.

This publication is copyrighted and contains proprietary material. No part of this book may be reproduced,

stored in a retrieval system, or transmitted, in any form or by any means — electrical, mechanical,

photocopying, recording, or otherwise — without obtaining prior written permission from TOSHIBA

Corporation.

PROSEC, TOSLINE and TOSDIC are trademarks or registered trademarks of TOSHIBA Corporation.

IBM is a registered trademark of International Business Machines Corporation.

Microsoft, MS-DOS, Windows and Windows NT are registered trademarks of Microsoft Corporation in the

U.S.A. and other countries.

DeviceNet is a trademark of the Open DeviceNet Vender Association, Inc.

6F8C0836 i

Safety Precautions

This manual contains important information for the operator to operate this product safely and correctly

and avoid bodily injury and property damage.

Grasp the meanings of the following marks and their descriptions before reading this manual.

Hazard Classifications

Note: 1. Serious injury means loss of sight, injury, burns (high temperature, low temperature), electrical

shock, fracture, or intoxication which leaves aftereffects or requires hospitalization or need to

go to the hospital for a long time.

2. Injury means hurt, burn, or electrical shock which does not require hospitalization or going to

the hospital for a long time.

3. Property damage means extended breakdown of assets and materials.

Notation of Markings

Note: The description of forbiddance, mandatory, and caution marks are subject to change, depending

on the labels on the main unit.

WARNING Indicates a potentially hazardous situation which, if not avoided,

could result in serious injury or death.

CAUTION Indicates a potentially hazardous situation which, if not a avoided,

can result in minor or moderate injury, or property damage. It can

also be used to alert against unsafe practices.

Prohibited Indicates a "may not" mark.

The concrete forbiddance is indicated with a pictograph or wording.

Mandatory Indicate a mandatory action that you should never fail to do.

The concrete content is indicated inside or near the circle with a

pictograph or wording.

Caution Indicates a caution.

The concrete content is indicated inside or near the triangle.

ii model 2000 Sequence Controller S2 User’s Manual -Basic Hardware-

[Warning Mark on the model 2000]

(1) Keep hands away from terminals, especially the input terminal of the power supply while power is

on, to avoid the risk of electric shock.

(2) Turn off power before installing or removing modules, terminal blocks, or wires.

(3) Applying excess power voltage to the model 2000 can cause failure or malfunction. Apply power of

the specified ratings described in this manual.

(4) Turn off the power of the tool (a personal computer, etc.) before connecting the connector to the tool

port. Afterwards, turn on power.

Avoid short-circuiting between the tool connector pins with the cover, etc.

1. Checking the Warning Labels on the Main Unit

Make sure warning markings are attached on the model 2000.

If any of them are missing or the wording is illegible, contact Toshiba's Service Department.

This is the warning mark for dangerous location. It is attached to the equipment at positions where

there is a risk of electric shock and at positions where there is a risk of damage to the equipment

through incorrect wiring.

Take the following precautions where this mark is found

[Safety Label]

The safety label as shown on the left both in Japanese and English

is attached to the power supply terminal of the model 2000. (exept

the 24Vdc input power supply module)

Remove the mount paper before wiring

Peel off either of the Japanese and English labels from the mount

paper and stick it to the model 2000 or near the power terminal

where it can be readily seen.

In the event the seal is damaged, contact the dealer.

Supplementary

Marks printed at pages in this manual should always be read carefully.

Be sure to read them in handling your model 2000.

6F8C0836 iii

2. Precautions on Installation

WARNING

CAUTION

Mandatory

Be sure to ground the model 2000. The

protective ground terminal of the model

2000 must be connected to an external

protective earth.

Operation without grounding may cause

accidental fire or shock.

Mandatory

Avoid the following locations when

installing or storaging the model 2000.

• Locations where there is dust, salinity, or ion

particles

• Locations where there are corrosive gases

(SO2, H2S) or flammable gases

• Locations where vibration or shock occurs

beyond the allowance

• Locations where there is condensation due

to sharp temperature variations

• Locations where the ambient temperature

exceeds the allowance range

• Locations where the relative humidity

exceeds the allowance range

• Locations where the equipment is exposed

to direct sunlight

• Locations where strong electric radiation or

magnetic field is generated

Improper the installation or writing of the

system can cause not only insufficient

performance but also malfunction and

failure of the model 2000.

Installation in an unspecified derection or

improper instrallation can cause fall-off, fire,

interfernce, or malfunction of the model 2000.

Do not cover the hole of the model 2000,

and the ventilator/air inlet of the system.

Otherwise, overheating, etc. can cause fire or

malfunction.

Mandatory

Install the model 2000 a place where

maintenance and inspection are easy to do.

Otherwise, recovery from failure may take

much more time, leading to a serious

accidents.

Mandatory

Forbidden

Mandatory

Avoid entering wire scraps or other foreign

debris into the model 2000, and related

equipment. Otherwise, it can cause fire, failure

or malfunction.

iv model 2000 Sequence Controller S2 User’s Manual -Basic Hardware-

3. Precautions on Wiring

WARNING

CAUTION

Be sure to turn off power before wiring.

Otherwise, it can cause electric shock or

malfunction of the model 2000.

Be sure to use crimp-style terminal with

insulating sheath or insulating tape to

cover the conductive parts when wiring

modules so that no conductive parts are

exposed.

Handle the terminal cover with care so as not

to fall off or get damaged.

Be sure to fix the cover on the terminal block

after wiring.

An exposed conductive part can cause

electrical shock.

Mandatory Mandatory

Apply power of the specified ratings

described in the manual.

Applying excess power voltage to the model

2000 can cause explosion or fire.

It is assumed that the users have general

knowledge of industrial of electrical control

systems.

Mandatory Mandatory

6F8C0836 v

4. Precautions for Operation

WARNING

CAUTION

Configure emergency stop interlocking

circuit outside the model 2000. Otherwise,

failure and malfunction of the model 2000

can cause human injury, machine damage

or serious accidents.

Be sure to keep the terminal block covers

closed during power ON. Do not touch the

terminals. Otherwise, it can cause

electrical shock or injury.

Mandatory Mandatory

Mount the modules on the base securely until

they click, and fix them on the base with

screws.

Insufficient installation can cause failure or

malfunction.

When you attempt to perform program

change, forced output, RUN/HALT controls,

etc during operation, carefully check for

safety.

Improper operation or negligence in checking

safety conditions can cause machine damage

or serious accidents.

The power supply modules, the CPU

modules, the direct I/O modules and the

expansion interface are dedicated to the

model 2000.

Mount them on the bases of the model 2000.

Do not use them by themselves for other

purposes.

Otherwise, it can cause electrical shock or

injury or malfunction.

Set the operating switches of the model

2000 according to this manual.

Improper setting can cause failure or

malfunction.

Mandatory

Forbidden

vi model 2000 Sequence Controller S2 User’s Manual -Basic Hardware-

Configure the external circuit to turn on

power according to the following sequence.

Turn on the power of model 2000

Turn on the power for the I/O module

and external load power supplies

Otherwise, it can cause machine damage,

malfunction or accidents.

Mandatory

Battery is accessary ,not built in the CPU

module from factory shipments. Before

using, set the battery to the CPU module

according to the procedure of this manual,

5.4Battery Replacement.

No equipment battery and operation can

cause malfunction and lose data and

programs stored in the CPU module, resulting

in machine damage or accidents, depending

on the application.

Mandatory

Turn off power immediately if the model 2000

or related equipment emitting smoke or odor.

Operation under such situation can cause fire

or electrical shock. Also unauhorized repairing

will cause fire or serious accidents. Do not

attempt to repair. Contact Toshiba for

repairing.

Forbidden

It is recommended to use an external

power supply that provides power for both

the I/O module and the loads. If not

possible, configure the external circuit so

that the external power required for output

modules and power to the loads are

switched ON/OFF simultaneously.

Also, be sure to turn off power to the loads

before turning off power to the model 2000 for

system safety.

Mandatory

Sample programs and circuits described in

this manual are provided for explaining the

operations and application of the model

2000.

You should test completely before using them

as a part of your application system.

Mandatory

Install fuses suited to the load current capacity

in the external circuits for the relay output

module, preventing from overload. Otherwise

it can cause machine damage or accidents.

Mandatory

6F8C0836 vii

Safety Precautions on Maintenance and inspection

WARNING

CAUTION

Be sure not to connect the opposite

electrode of the battery or charge, the

battery.

Also, do not try to disassemble the battery

or make it short-circuited or throw it into

fire or use it in overheated condition.

Otherwise it can cause fire or explosion.

Do not disassemble or modify the model

2000 and related equipment in hardware

nor software.

Otherwise it can cause failure, malfunction,

electrical shock or injury.

Turn off power when removing any units,

modules, terminal blocks or wired cables after

installing.

Otherwise, exposed conductive parts of wire

or on the rear of terminal blocks can cause

electrical shock.

Mandatory

Forbidden

Be careful not to hit or fall off the model

2000 by accident.

Excess shock can cause failure.

Forbidden Place any modules removed from the unit

on a conductive mat or conductive bag

(containing a spare board, etc.) on an

grounded desk.

Otherwise, static electricity can damage

components of the module.

Mandatory

Touch a grounded metal part to discharge

the static electricity on your body before

touching the model 2000.

Otherwise, charged static electricity on your

body can cause malfunction or failure.

Mandatory

Do not apply benzene and thinner when

cleaning the model 2000.

Otherwise, it can cause deformity or

discoloration the panel or case of the model

2000.

Forbidden

viii model 2000 Sequence Controller S2 User’s Manual -Basic Hardware-

6. Safety Precautions on Replacing Components

WARNING

Use soft cloth to clean the model 2000.

Use water-dipped and squeezed cloth to

clean it if dirty.

Leaving the model 2000 dirty can cause

mistaken or malfunction.

Mandatory

Turn off power of the model 2000 before

replacing the power fuse or warning fuse.

Otherwise, it can cause electrical shock or

fire.

Mandatory

Replace the fuse or battery with a new one

specified.

Otherwise, it may malfunction or cause fire.

Mandatory

The relays used in the relay output module

have ON/OFF life mechanically.

Use them within their mechanical life times is

described in this manual.

Replace the module if exceeded.

Mandatory

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