Toshiba Nv Series User manual

6F8C1619

Unified Controller

nv series

type1 light

T Series Migration

Hardware Manual

Caution

(1) The technical information provided in this manual is intended to describe typical operations and

applications of the product and does not guarantee or grant the license of the intellectual property rights or

other rights of our company or third parties.

(2) Unauthorized reproduction of this Instruction Manual in whole or a part is prohibited.

(3) The contents of this manual are subject to change without notice.

(4) All possible measures have been taken to prepare the information herein. If you have any question or find

any error or problems, please contact us.

PROSEC, TOSLINE, TOSDIC, CIEMAC, and TC-net are trademarks or registered trademarks of TOSHIBA

Corporation.

IBM is a registered trademark of International Business Machines Corporation.

Microsoft and Windows are registered trademarks of Microsoft Corporation in the U.S.A. and other countries.

DeviceNet is a registered trademark of Open DeviceNet Vender Association Inc.

Unified Controller nv Series type1 light Controller Unit Operating Instructions i

Safety Precautions

This product and instruction manual contains important information for safe and correct use to prevent

danger to the user and other people as well as damage to property.

Understand the following information (signs and symbols) before reading the text, and follow the

instructions.

Description of signs

Sign Meaning of sign

Danger Indicates an imminent hazardous situation which, if not avoided, may result in

death or serious injury*1.

Warning Indicates a potentially hazardous situation which, if not avoided, may result in

death or serious injury*1.

Caution Indicates a potentially hazardous situation which, if not avoided, may result in

minor or medium injury*2 or only property damage*3.

*1: A serious injury indicates loss of sight, injury, burns (high/low temperature), electric shock, broken

bones, or intoxication that will have aftereffects and require hospitalization or long-term hospital

visits for healing.

*2: An injury indicates injury, burn, or electric shock that does not need hospitalization or long-term

hospital visits for healing.

*3: A property damage indicates consequential damage in terms of breakage of properties or

materials.

Description of symbols

Symbol Meaning of symbol

Prohibited

Indicates prohibition (must not do).

The specific details of prohibition are indicated inside or near with pictures or

text.

Instruction

Indicates instruction (must do).

The specific details of instruction are indicated inside or near with pictures or

text.

Warning

Indicates warning.

The specific details of warning are indicated inside or near with pictures or

text.

(Note) The description of prohibition, instruction, and warning vary depending on the display on the main

unit.

6F8C1497

1. Safety Precautions on Installation

Warning

Ground the device.

Operation without grounding may cause

electric shock or fire.

Caution

Do not install/store/use the device in the

following environments:

• A place with a lot of dust

• A place with corrosive gases (SO2, H2S)

or flammable gases

• A place with vibrations and shocks

exceeding the allowed values

• A place with condensations due to a

sudden temperature change

• A place with low or high temperature

outside of the installation condition

• A place with high humidity which is

outside of the installation condition

• A place exposed to direct sunlight

• A place near devices generating strong

radio waves or magnetic fields

Otherwise, accidents may be caused.

Install the device at a place where

maintenance and inspection are easy to

perform.

Otherwise, accidents may be caused.

Do not block the ventilation hole or air

inlet/outlet.

It may cause fire or failure due to overheat.

For installation and wiring of the system,

observe the installation conditions and

methods described in this manual.

Otherwise, it may cause a fall, fire, failure,

or malfunction.

Do not install and store the relay output

module under the following conditions

• A place where there is silicon gas

• A place with silicon products are used

These may cause poor contact.

Avoid foreign debris like wire scraps

entering the modules or units

These may cause fire, failure, or

malfunction.

Mount the power supply module, the

controller module, the station bus module,

Expansion interface module and the

adapter module onto the base unit.

Otherwise, it may cause electric shock,

injury, or failure.

Do not use them by themselves for other

purposes.

Mount the TC-net I/O module onto the

base unit for the nv series

Otherwise, it may cause electric shock,

injury, or failure.

Do not use them by themselves for other

purposes.

Turn power off before installing and

removing the modules, the base unit, the

terminal blocks or the terminal block signal

conversion adapter

Otherwise, it may cause electric shock,

malfunction, or failure.

Connect and mount the connector , a

cable and the terminal block signal

conversion adapter securely and screw it

firmly

Insufficient screwing can cause failure or

malfunction due to vibrations.

When connecting a module to the base

unit, push it in until it clicks and screw it

firmly

Insufficient screwing can cause failure or

malfunction due to vibrations.

Instruction

Prohibited

Instruction

Prohibited

Instruction

Prohibited

Ground

Unified Controller nv Series type1 light Controller Unit Operating Instructions iii

Do not touch the terminal, the connector

and the cards inside the terminal block

signal conversion adapter.

A part’s lead end can cause injury or

electrostatic break down the module.

2. Safety Precautions on Wiring

Warning

Turn off the power before wiring cables

Otherwise, it may cause electric shock or

failure.

For wiring a module, use sheathed,

crimp-style terminals or cover with tape

Otherwise, conductive parts are exposed

to cause electric shock.

Mount the terminal block cover firmly to the

terminal block

Exposed parts may cause electric shock.

Configure the emergency stop circuit and

the interlock circuit outside the controller

Otherwise, this may cause human injury or

machine damage if the nv series has a

failure or malfunction.

Caution

Connect an external power supply suitable

for the rating

Otherwise, explosion or fire may be

caused.

Wiring works shall be done by a qualified

electrician

Improper wiring may cause fire, electric

shock, or failure.

For the relay output module, mount a fuse

suitable for the current capacity to the

external circuit for overload protection

Otherwise, a load short may cause

accident or machine damage.

Battery replacement time

During non-energization, the battery shall

be replaced within 3 minutes.

Leaving without battery for a long time

causes loss of data or programs on the

memory, resulting in accident or machine

damage from malfunctioning.

For the contact relay in the relay output,

make sure its contact life is good before

use

The end-of-life relay contact may generate

output errors due to insufficient contact,

causing accident or machine damage.

The contact relay has a life due to contact

abrasions. If the relay has terminated its

life, replace it with a new one.

Battery mounting

Executing the RAM operation without

battery may cause loss of data and

programs on the memory, resulting in

accident or machine damage from

malfunctioning.

Replace the battery according to the

battery replacement period.

The battery is in the packaging box. Mount

it to the main unit before using the

controller.

The battery for the controller is in the

packaging box when the type1 light is

shipped from the factory. Mount the

battery immediately before using the

controller.

Instruction

Prohibited

6F8C1497

Fix any the battery module to the DIN rail.

When using a battery module, install it

near the controller unit.

Fix the battery module to the DIN rail so

that it may not come off due to vibration or

impact.

Protect the battery cable of the battery

module.

If you use a battery module, connect the

battery cable to the battery connector on

the controller unit. Then, fix the battery

cable to the DIN rail so that it may not

come off by being caught.

InstructionInstruction

Unified Controller nv Series type1 light Controller Unit Operating Instructions v

3. Safety Precautions on Daily Use

Warning

Do not modify/repair/disassemble/adjust

the device, module, or board.

It may cause electric shock, fire, injury, or

failure.

Upon malfunction or failure, contact our

branch offices or service offices.

Before using, check that the power

capacity, frequency, voltage, and

regulation comply with the device

specifications.

If not, it may cause not only insufficient

performance, but also damage of the

device or fire due to overheat.

Do not touch any terminal of the module

and unit during energization.

Otherwise, electric shock may be caused.

Do not use in case of an abnormal

temperature increase around or inside the

device or a failure on the device

Using with such a status may cause fire

due to overheat.

Turn off the device power and contact the

nearest Toshiba service station.

Caution

When you attempt to perform program

change, forced output, RUN/HALT

controls, etc. during operation, carefully

check for safety.

Incorrect operation or negligence in

checking safety conditions may cause

accident or machine damage.

Turn off the power if there is smoke or

abnormal odor.

Otherwise, fire or electric shock may be

caused.

Contact the Toshiba branch office or

service office.

Do not touch parts, terminals, connectors,

or soldered surfaces of the cards inside

the module.

A part's lead end can cause injury or

electrostatic breakdown of ICs or LSIs,

resulting in failure.

Do not forcibly bend, pull, or twist the

power cord and cables.

It may cause breaks or heating.

Do not insert a metal into, or allow

something like a clip to drop from a gap in

the device main unit

Fire may be caused.

Power on in the following order

Turn on the power to the core part where the

controller module is mounted, then the I/O

module external power supply and the external

load power supply

If this power-on order is not followed,

accident or machine damage may be

caused from malfunctioning.

For the safety of the system, turn off the

load power before turning off the nv series

power supply

If these are not followed. accident or

machine damage may be caused.

Share the external power supply to the I/O

module with the load power supply

wherever possible. If this is impossible,

configure the system so that the external

power supply and the load power supply

turn off simultaneously.

Prohibited

Avoid

Contact

Instruction

Avoid

Contact

Prohibited

Instruction

Prohibited

Instruction

6F8C1497

4. Safety Precautions on Maintenance and Inspection

Warning

Make sure the external power supply is

turned off before installing and removing

the modules, units, terminal blocks, the

terminal block signal conversion adapter

and wiring cables

Otherwise, there will be live electrode on

the back of the external terminal block of

the module, which may cause electric

shock.

Do not connect in reverse, charge,

disassemble, heat up, throw in a fire, and

short circuit the battery

Otherwise, explosion or catching fire may

be caused.

Turn off the device switch before replacing

the power fuse or alarm fuse for the device

Operation without grounding may cause

electric shock or fire.

Use the specified items for fuse and

battery replacement.

Other items may cause fire or failure.

At inspection, be extremely careful when

measuring the power-supply voltage at the

module's power terminal

Otherwise, it may cause electric shock.

Caution

Before touching the device or modules,

touch a grounded metal part to discharge

the static electricity on your body.

Otherwise, static electricity on your body

can cause malfunction or failure.

Wipe the dirt on the device or modules

with a soft cloth.

For severe stains, use a cloth soaked with

water and wrung out. Leaving them

stained may cause misjudgment or

malfunction.

Do not drop the device and modules, hit

them, or give a strong shock on them.

Otherwise, failure may be caused.

The battery life of the controller varies

depending on the average annual

temperature. Check the instruction manual

of each controller and replace.

Depending on applications, the battery

drain may cause loss of data and

programs saved on the controller, resulting

in accident or machine damage from

malfunctioning.

Instruction

Prohibited

Instruction

Prohibited

Instruction

Unified Controller nv Series type1 light Controller Unit Operating Instructions vii

5. Safety Precautions on Disposal

Warning

Do not throw the battery into a fire

There is a risk of explosion.

Caution

When disposing the battery, observe the

local regulations or rules

Otherwise, they may cause environmental

damage.

Dispose of the units and modules as

industrial wastes

Otherwise, they may cause environmental

damage.

InstructionInstruction

Prohibited

6F8C1497

viii

6. Checking Warning Labels on Main Unit

Make sure the warning labels are affixed on the main unit.

If any label is missing or the wording is illegible, contact Toshiba's Service Department.

[Warning Mark on Main Unit]

This is the warning mark for a hazard. It is affixed on the main unit, at the portion with an

electric shock hazard or a risk of damage to the main unit through incorrect wiring.

Be careful with the followings at the location with this mark.

It is very dangerous to touch the power supply module's power supply input terminal while the

power is on as it gives an electric shock.

Do not touch the power supply input terminal.

For safety, always turn off the power during wiring, maintenance, or inspection.

Properly wire to the power supply input terminal and apply voltage not exceeding the specified

voltage range. Otherwise, this may cause failure or destruction.

Connect the nV-Tool port connector with the nV-Tool side (e.g., personal computer) power off.

After connecting, power on the nV-Tool side.

Do not allow connector pins to short with something like the connector cover.

[Safety Label]

The controller power supply module comes with the safety

label as in the left figure. Peel off the label from the

backing paper and

affix it to the controller unit or an easily visible place near

the controller.

Use the Japanese or English version of the label as

needed.

When wiring, remove the label's backing paper.

In the event the label is damaged, contact the dealer.

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