TELEDYNE API T300 User manual

Operation Manual

Model T300/T300M

Carbon Monoxide Analyzer

Also supports operation of:

Models T320 and T320U Analyzers

(when used in conjunction with T320/320U Addendum, PN07406)

9970 Carroll Canyon Road

San Diego, CA 92131-1106

USA

Toll-free Phone:

800-324-5190

Phone:

+1 858-657-9800

Fax:

+1 858-657-9816

Email:

api-[email protected]

Website:

http://www.teledyne-api.com/

Teledyne API 15 August 2018

NOTICE OF COPYRIGHT

TRADEMARKS

All trademarks, registered trademarks, brand names or product names appearing in this

document are the property of their respective owners and are used herein for

identification purposes only.

06864D DCN7562

Teledyne API – Model T300/T300M CO Analyzer

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06864D DCN7562

iii

IMPORTANT SAFETY INFORMATION

Important safety messages are provided throughout this manual. Please read these messages carefully.

A safety message alerts you to potential hazards that could hurt you or others. Each safety message is

associated with a safety alert symbol. These symbols are found in the manual and inside the instrument. The

definition of these symbols is described below:

WARNING: Electrical Shock Hazard

HAZARD: Strong oxidizer

GENERAL WARNING/CAUTION: Read the accompanying

message for specific information.

CAUTION: Hot Surface Warning

Technician Symbol: All operations marked with this symbol are to

be performed by qualified maintenance personnel only.

DO NOT TOUCH: Touching some parts of the instrument without

protection or proper tools could result in damage to the part(s)

and/or the instrument.

Electrical Ground: This symbol inside the instrument marks the

central safety grounding point for the instrument.

CAUTION - General Safety Hazard

This instrument should only be used for the purpose and in the manner

described in this manual. If you use this instrument

in a manner other

than that for which it was intended, unpredictable behavior could ensue

with possible hazardous consequences.

NEVER use any gas analyzer to sample combustible gas(es).

Note Technical Assistance regarding the use and maintenance of the

T300/T300M or any other Teledyne API product can be obtained by

contacting Teledyne API’s Technical Support Department:

Phone: 800-324-5190

Email: api-[email protected]

or by accessing various service options on our website at

7http://www.teledyne-api.com/.

06864D DCN7562

Teledyne API – Model T300/T300M CO Analyzer

CONSIGNES DE SÉCURITÉ

Des consignes de sécurité importantes sont fournies tout au long du présent manuel dans le but d’éviter des

blessures corporelles ou d’endommager les instruments. Veuillez lire attentivement ces consignes. Chaque

consigne de sécurité est représentée par un pictogramme d’alerte de sécurité; ces pictogrammes se retrouvent

dans ce manuel et à l’intérieur des instruments. Les symboles correspondent aux consignes suivantes :

AVERTISSEMENT : Risque de choc électrique

DANGER : Oxydant puissant

AVERTISSEMENT GÉNÉRAL / MISE EN GARDE

: Lire la consigne

complémentaire pour des renseignements spécifiques

MISE EN GARDE : Surface chaude

Ne pas toucher : Toucher à certaines parties de l’instrument sans protection ou

sans les outils appropriés pourrait entraîner des dommages aux pièces ou à

l’instrument.

Pictogramme « technicien » : Toutes les opérations portant ce symbole doivent

être effectuées uniquement par du personnel de maintenance qualifié.

Mise à la terre : Ce symbole à l’intérieur de l’instrument détermine le point central

de la mise à la terre sécuritaire de l’instrument.

MISE EN GARDE

Cet instrument doit être utilisé aux fins décrites et de la manière décrite

dans ce manuel. Si vous utilisez cet instrument d’une autre manière que

celle pour laquelle il a été prévu, l’instrument pourrait se comporter de

façon imprévisible et entraîner des conséquences dangereuses.

NE JAMAIS utiliser un analyseur de gaz pour échantillonner des gaz

combustibles!

06864D DCN7562

WARRANTY

WARRANTY POLICY (02024J)

Teledyne API (TAPI), a business unit of Teledyne Instruments, Inc., provides that:

Prior to shipment, TAPI equipment is thoroughly inspected and tested. Should equipment

failure occur, TAPI assures its customers that prompt service and support will be available.

(For the instrument-specific warranty period, please refer to the “Limited Warranty”

section in the Terms and Conditions of Sale on our website at the following link:

http://www.teledyne-api.com/terms_and_conditions.asp).

COVERAGE After the warranty period and throughout the equipment lifetime, TAPI stands ready to

provide on-site or in-plant service at reasonable rates similar to those of other manufacturers

in the industry. All maintenance and the first level of field troubleshooting are to be

performed by the customer.

NON-TAPI MANUFACTURED EQUIPMENT

Equipment provided but not manufactured by TAPI is warranted and will be repaired to the

extent and according to the current terms and conditions of the respective equipment

manufacturer’s warranty.

PRODUCT RETURN All units or components returned to Teledyne API should be properly packed for

handling and returned freight prepaid to the nearest designated Service Center. After the

repair, the equipment will be returned, freight prepaid.

The complete Terms and Conditions of Sale can be reviewed at http://www.teledyne-

api.com/terms_and_conditions.asp

CAUTION – Avoid Warranty Invalidation

Failure to comply with proper anti-Electro-Static Discharge (ESD) handling and packing

instructions and Return Merchandise Authorization (RMA) procedures when returning

parts for repair or calibration may void your warranty. For anti-ESD handling and

packing instructions please refer to the manual, Fundamentals of ESD, PN 04786, in its

“Packing Components for Return to Teledyne API’s Customer Service” section. The

manual can be downloaded from our website at http://www.teledyne-api.com. RMA

procedures are can also be found on our website.

06864D DCN7562

ABOUT THIS MANUAL

Presented here is information regarding the documents that are included with this

manual (Structure), its history of release and revisions (Revision History), how the

content is organized (Organization), a description of other information related to this

manual (Related Information), and the conventions used to present the information in

this manual (Conventions Used).

STRUCTURE

This T300 manual, PN 06864, is comprised of multiple documents, assembled in PDF

format, as listed below.

Note We recommend that this manual be read in its entirety before any attempt

is made to operate the instrument.

CONVENTIONS USED

In addition to the safety symbols as presented in the Important Safety Information page,

this manual provides special notices related to the safety and effective use of the

analyzer and other pertinent information.

Special Notices appear as follows:

ATTENTION COULD DAMAGE INSTRUMENT AND VOID WARRANTY

This special notice provides information to avoid damage to your

instrument and possibly invalidate the warranty.

IMPORTANT IMPACT ON READINGS OR DATA

Could either affect accuracy of instrument readings or cause loss of data.

Note Pertinent information associated with the proper care, operation or

maintenance of the analyzer or its parts.

Part No. Rev Name/Description

068640000 D Operation Manual, T300/T300M Carbon Monoxide Analyzer

049060000 J Appendix A, Menu Trees and related software documentation

069120000 B Interconnect Diagram (in Appendix B of this manual)

06864D DCN7562

vii

TABLE OF CONTENTS

1. INTRODUCTION, FEATURES AND OPTIONS.................................................................. 17

1.1. T300 Family Overview.................................................................................................................................17

1.2. Features.......................................................................................................................................................18

1.3. T300/T300M Documentation .......................................................................................................................18

1.4. Options.........................................................................................................................................................19

2. SPECIFICATIONS AND APPROVALS............................................................................... 23

2.1. Specifications...............................................................................................................................................23

2.2. EPA Designation..........................................................................................................................................25

2.3. Approvals and Certifications........................................................................................................................25

2.3.1. Safety.....................................................................................................................................................25

2.3.2. EMC .......................................................................................................................................................25

2.3.3. Other Type Certifications.......................................................................................................................26

3. GETTING STARTED........................................................................................................... 27

3.1. Unpacking the T300/T300M Analyzer .........................................................................................................27

3.1.1. Ventilation Clearance.............................................................................................................................28

3.2. Instrument Layout........................................................................................................................................29

3.2.1. Front Panel.............................................................................................................................................29

3.2.2. Rear panel..............................................................................................................................................33

3.2.3. T300/T300M Analyzer Layout................................................................................................................35

3.3. Connections and Setup................................................................................................................................38

3.3.1. Electrical Connections ...........................................................................................................................38

3.3.1.1. Connecting Power..........................................................................................................................38

3.3.1.2. Connecting Analog Inputs (Option)................................................................................................39

3.3.1.3. Connecting Analog Outputs ...........................................................................................................39

3.3.1.4. Current Loop Analog Outputs (Option 41) Setup..........................................................................40

3.3.1.5. Connecting the Status Outputs ......................................................................................................42

3.3.1.6. Connecting the Control Inputs........................................................................................................43

3.3.1.7. Connecting the Concentration Alarm Relay (Option 61)................................................................45

3.3.1.8. Connecting the Communication Interfaces ....................................................................................46

3.3.2. Pneumatic Connections.........................................................................................................................53

3.3.2.1. Pneumatic Connections for Basic Configuration............................................................................55

3.3.2.2. Pneumatic Layout for Basic configuration......................................................................................57

3.3.2.3. Pneumatic Connections for Ambient Zero/Ambient Span Valve Option........................................57

3.3.2.4. Pneumatic Layout for Ambient Zero/Ambient Span Valve Option .................................................59

3.3.2.5. Pneumatic Connections for Ambient Zero/Pressurized Span........................................................59

3.3.2.6. Pneumatic Layout for Ambient Zero/Pressurized Span Option .....................................................61

3.3.2.7. Pneumatic Connections for Zero Scrubber/Pressurized Span Option...........................................62

3.3.2.8. Pneumatic Layout for Zero Scrubber/Pressurized Span Option....................................................63

3.3.2.9. Pneumatic Connections for Zero Scrubber/Ambient Span Option.................................................64

3.3.2.10. Pneumatic Layout for Zero scrubber/ Ambient Span OPTion......................................................66

3.3.2.11. Calibration Gases.........................................................................................................................66

3.4. Startup, Functional Checks, and Initial Calibration......................................................................................67

3.4.1. Startup....................................................................................................................................................68

3.4.2. Warning Messages ................................................................................................................................68

3.4.3. Functional Checks .................................................................................................................................70

3.4.4. Initial Calibration ....................................................................................................................................71

3.4.4.1. Interferents for CO Measurements.................................................................................................72

3.4.4.2. Initial Calibration Procedure ...........................................................................................................72

3.4.4.3. O2 Sensor Calibration Procedure ..................................................................................................77

3.4.4.4. CO2 Sensor Calibration Procedure................................................................................................77

4. OVERVIEW OF OPERATING MODES............................................................................... 79

4.1. Sample Mode...............................................................................................................................................80

4.1.1. Test Functions .......................................................................................................................................80

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Table of Contents Teledyne API – Model T300/T300M CO Analyzer

viii

4.1.2. Warning Messages ................................................................................................................................83

4.2. Calibration Mode..........................................................................................................................................84

4.3. Setup MODE................................................................................................................................................85

4.3.1. Password Security.................................................................................................................................85

4.3.2. Primary Setup Menu..............................................................................................................................85

4.3.3. The areas accessible under the Setup mode are shown in Table 4-4 and Secondary Setup Menu

(SETUP>MORE)...................................................................................................................................85

4.3.4. Secondary Setup Menu (SETUP>MORE).............................................................................................86

5. SETUP MENU .................................................................................................................... 87

5.1. SETUP àCFG: Configuration Information .................................................................................................87

5.2. SETUP àACAL: Automatic Calibration......................................................................................................88

5.3. SETUP àDAS: Internal Data Acquisition System.......................................................................................88

5.4. SETUP àRNGE: Analog Output Reporting Range Configuration.............................................................88

5.4.1. Analog Output Ranges for CO Concentration .......................................................................................88

5.4.2. Physical Range vs Analog Output Reporting Ranges...........................................................................90

5.4.3. Reporting Range Modes: Single, Dual, Auto Ranges ...........................................................................90

5.4.3.1. SINGLE Range Mode (SNGL) .......................................................................................................92

5.4.3.2. DUAL Range Mode (DUAL) ...........................................................................................................93

5.4.3.3. AUTO Range Mode (AUTO) ..........................................................................................................95

5.4.4. Range Units ...........................................................................................................................................97

5.4.5. Dilution Ratio (Option)............................................................................................................................98

5.5. SETUP àPASS: Password Protection.......................................................................................................99

5.6. SETUP àCLK: Setting the Internal Time-of-Day Clock and Adjusting Speed.........................................101

5.6.1.1. Setting the Internal Clock’s Time and Day...................................................................................101

5.6.1.2. Adjusting the Internal Clock’s Speed............................................................................................101

5.7. SETUP àComm: Communications Ports .................................................................................................103

5.7.1. ID (Machine Identification)...................................................................................................................103

5.7.2. INET (Ethernet)....................................................................................................................................103

5.7.3. COM1 and COM2 (Mode, Baud Rate and Test Port)..........................................................................103

5.8. SETUP àVARS: Variables Setup and Definition......................................................................................104

5.9. SETUP àDiag: Diagnostics Functions......................................................................................................106

5.9.1. Signal I/O .............................................................................................................................................108

5.9.2. Analog Output......................................................................................................................................109

5.9.3. Analog I/O Configuration......................................................................................................................110

5.9.3.1. Analog Output Voltage / Current Range Selection.......................................................................112

5.9.3.2. Analog Output Calibration ............................................................................................................114

5.9.3.3. Enabling or Disabling the AutoCal for an Individual Analog Output.............................................114

5.9.3.4. Automatic Calibration of the Analog Outputs ...............................................................................116

5.9.3.5. Individual Calibration of the Analog Outputs................................................................................117

5.9.3.6. Manual Calibration of the Analog Outputs Configured for Voltage Ranges.................................118

5.9.3.7. Manual Adjustment of Current Loop Output Span and Offset .....................................................120

5.9.3.8. Turning an Analog Output Over-Range Feature ON/OFF ...........................................................123

5.9.3.9. Adding a Recorder Offset to an Analog Output............................................................................124

5.9.3.10. AIN Calibration ...........................................................................................................................125

5.9.3.11. Analog Inputs (XIN1…XIN8) Option Configuration ....................................................................126

5.9.4. Electrical Test ......................................................................................................................................127

5.9.5. Dark Calibration ...................................................................................................................................127

5.9.6. Pressure Calibration ............................................................................................................................127

5.9.7. Flow Calibration ...................................................................................................................................128

5.9.8. Test Chan Output.................................................................................................................................128

5.9.8.1. Selecting a Test Channel Function for Output A4........................................................................128

5.10. SETUP àMORE àALRM (Option): Using the Gas Concentration Alarms...........................................130

5.10.1. Setting the T300 Concentration Alarm Limits....................................................................................131

6. COMMUNICATIONS SETUP AND OPERATION ............................................................. 133

6.1. Data Terminal/Communication Equipment (DTE DCE).............................................................................133

06864D DCN7562

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