Swann AMI Deltacon DG User manual
Operator’s Manual
Firmware V6.21 and higher
AMI Deltacon DG
A-96.250.491 / 190121
© 2020, Swan Analytische Instrumente AG, Switzerland, all rights reserved.
The information contained in this document is subject to change without notice.
Customer Support
Swan and its representatives maintain a fully trained staff of technical specialists around
the world. For any technical question, contact your nearest Swan representative, or the
manufacturer:
Swan Analytische Instrumente AG
Studbachstrasse 13
8340 Hinwil
Switzerland
Document Status
Title: AMI Deltacon DG Operator’s Manual
ID: A-96.250.491
Revision Issue
00 Sept. 2009 Preliminary Edition
01 Nov. 2009 Update to FW release 4.12
02 Feb. 2013 Update to FW release 5.30
03 April 2016 Update to FW release 6.00, mainboard V2.5
A-96.250.491 / 190121
AMI Deltacon DG
3
Table of Contents
1. Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1. Warning Notices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.2. General Safety Regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.3. Restriction for use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2. Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.1. Description of the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.2. Instrument Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.3. Instrument Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.1. Installation Checklist Monitors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.2. Mounting of Instrument Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.3. Connecting Sample and Waste. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.3.1 Swagelok Fitting Stainless Steel at Sample Inlet. . . . . . . . . . . . . . . . . . . . . . 18
3.4. Installation of Cation Exchanger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.5. Electrical Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.5.1 Connection Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.5.2 Power Supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.6. Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.7. Relay Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.7.1 Alarm Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.7.2 Relay 1 and 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.8. Signal Outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.8.1 Signal Output 1 and 2 (current outputs). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.9. Interface Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.9.1 Signal Output 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.9.2 Profibus, Modbus Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.9.3 HART Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.9.4 USB Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
4. Instrument Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4.1. Establish sample flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4.2. Programming. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.1. Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.2. Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.3. Software Structure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
5.4. Changing Parameters and values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
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AMI Deltacon DG
4
6. Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
6.1. Maintenance Schedule. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
6.2. Stop of Operation for Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
6.3. Maintenance of the Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
6.3.1 Remove the Sensor from the Flow Cell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
6.3.2 Install the Sensor into the Flow Cell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
6.4. Replace the Ion Exchanger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
6.5. Changing the inlet filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
6.6. Longer Stop of Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
7. Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
7.1. Error List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
7.2. Replacing Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
7.2.1 Fuses in the AMI Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
7.2.2 Fuses in the Degasser Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
8. Program Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
8.1. Messages (Main Menu 1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
8.2. Diagnostics (Main Menu 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
8.3. Maintenance (Main Menu 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
8.4. Operation (Main Menu 4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
8.5. Installation (Main Menu 5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
9. Program List and Explanations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
1 Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
2 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
3 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
4 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
5 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
10. Material Safety Data sheets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
10.1. Swan Cation Exchange Resin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
11. Default Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
12. Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
13. Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
A-96.250.491 / 190121
AMI Deltacon DG
Safety Instructions
5
AMI Deltacon DG–Operator’s Manual
This document describes the main steps for instrument setup, opera-
tion and maintenance.
1. Safety Instructions
General The instructions included in this section explain the potential risks
associated with instrument operation and provide important safety
practices designed to minimize these risks.
If you carefully follow the information contained in this section, you
can protect yourself from hazards and create a safer work environ-
ment.
More safety instructions are given throughout this manual, at the re-
spective locations where observation is most important. Strictly fol-
low all safety instructions in this publication.
Target
audience
Operator: Qualified person who uses the equipment for its intended
purpose.
Instrument operation requires thorough knowledge of applications,
instrument functions and software program as well as all applicable
safety rules and regulations.
OM Location Keep the AMI Operator’s Manual in proximity of the instrument.
Qualification,
Training
To be qualified for instrument installation and operation, you must:
read and understand the instructions in this manual as well as
the Material Safety Data Sheets.
know the relevant safety rules and regulations.
A-96.250.491 / 190121
AMI Deltacon DG
Safety Instructions
6
1.1. Warning Notices
The symbols used for safety-related notices have the following
meaning:
DANGER
Your life or physical wellbeing are in serious danger if such warn-
ings are ignored.
Follow the prevention instructions carefully.
WARNING
Severe injuries or damage to the equipment can occur if such
warnings are ignored.
Follow the prevention instructions carefully.
CAUTION
Damage to the equipment, minor injury, malfunctions or incorrect
process values can be the consequence if such warnings are ig-
nored.
Follow the prevention instructions carefully.
Mandatory
Signs
The mandatory signs in this manual have the following meaning:
Safety goggles
Safety gloves
A-96.250.491 / 190121
AMI Deltacon DG
Safety Instructions
7
Warning Signs The warning signs in this manual have the following meaning:
Electrical shock hazard
Corrosive
Harmful to health
Flammable
Warning general
Attention general
A-96.250.491 / 190121
AMI Deltacon DG
Safety Instructions
8
1.2. General Safety Regulations
Legal
Requirements
The user is responsible for proper system operation. All precautions
must be followed to ensure safe operation of the instrument.
Spare Parts
and
Disposables
Use only official SWAN spare parts and disposables. If other parts
are used during the normal warranty period, the manufacturer’s war-
ranty is voided.
Modifications Modifications and instrument upgrades shall only be carried out by
an authorized Service Technician. SWAN will not accept responsibili-
ty for any claim resulting from unauthorized modification or alter-
ation.
WARNING
Electrical Shock Hazard
If proper operation is no longer possible, the instrument must be
disconnected from all power lines, and measures must be taken
to prevent inadvertent operation.
To prevent from electrical shock, always make sure that the
ground wire is connected.
Service shall be performed by authorized personnel only.
Whenever electronic service is required, disconnect instrument
power and power of devices connected to.
– relay 1,
– relay 2,
– alarm relay
WARNING
For safe instrument installation and operation you must read and
understand the instructions in this manual.
WARNING
Only SWAN trained and authorized personnel shall perform the
tasks described in this document.
A-96.250.491 / 190121
AMI Deltacon DG
Safety Instructions
9
1.3. Restriction for use
The AMI Deltacon DG is designed for determination of:
specific (total) conductivity
cation (acid) conductivity after the cation exchanger
degassed conductivity after a sample reboiler in water-steam-
cycles only.
It calculates the pH value and the concentration of the alkaline sub-
stance (NH3, Morpholine, etc.) if an alkaline substance is present in
the water.
It is not suitable for pH determination in high purity water before
alkalization reagent addition.
Conditions for pH calculation:
only 1 alkalization agent in the sample
the contamination is mostly NaCl
phosphate concentration is < 0.5 ppm
pH value is > 7.5, and < 11.5
No sand. No oil.
The sample must not contain any particles, which may block the flow
cell. Sufficient sample flow is coercive for the correct function of the
instrument.
WARNING
For safe instrument installation and operation you must read and
understand the instructions in this manual, as well as the Material
Safety Data Sheets (MSDS)
Cation Exchange Resin
Download
MSDS
The current Material Safety Data Sheets (MSDS) are available for
download at www.swan.ch.
Product name: Cation Exchange Resin
Catalogue number: A-82.841.030, A-82.841.031 and
A-82.841.035
A-96.250.491 / 190121
AMI Deltacon DG
Product Description
10
2. Product Description
2.1. Description of the System
Application
Range
The AMI Deltacon DG is a complete monitoring system for the auto-
matic, continuous measurement of the conductivity before (specific
conductivity) and after a cation exchanger (cationic or acid conduc-
tivity) and the conductivity of the re-boiled sample (degassed con-
ductivity).
Based on difference conductivity measurement, the pH of the sam-
ple can be calculated.
The application range covers water steam cycles except neutral
treatment.
Special
Features
Many temperature compensation curves for specific conductiv-
ity measurement:
– Strong acids (HCI)
– Strong bases (NaOH)
– Ammonia
– Morpholine
– Ethanolamines
Flow monitoring
Automatic determination of boiling point in configurable inter-
vals and if air pressure changes by more than 5 hPa.
Note: The boiling point determination can also be started
manually in the menu <Maintenance>/<Degasser>.
Surveillance of resin exhaustion.
Calculation of pH according to the VGB 450L, edition 2006
Calculates the concentration of an alkaline substance present
in the water.
Signal
Outputs
Two signal outputs programmable for measured values (freely scal-
able, linear, bilinear, log) or as continuous control output (control pa-
rameters programmable).
Current loop: 0/4–20 mA
Maximal burden: 510 Ω
Third signal output available as an option. The third signal output can
be operated as a current source or as a current sink (selectable via
switch).
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