Stanley MasterFix XGrip N09QI User manual

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XGRIP N09QI

Hydro-Pneumatic Tool

Service Aid

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The information provided may not be reproduced and/or made public in any way and through any

means (electronically or mechanically) without prior explicit and written permission from STANLEY

Engineered Fastening. The information provided is based on the data known at the moment of the

introduction of this product. STANLEY Engineered Fastening pursues a policy of continuous product

improvement and therefore the products may be subject to change. The information provided is

applicable to the product as delivered by STANLEY Engineered Fastening. Therefore, STANLEY

Engineered Fastening cannot be held liable for any damage resulting from deviations from the original

specifications of the product.

The information available has been composed with the utmost care. However, STANLEY Engineered

Fastening will not accept any liability with respect to any faults in the information nor for the

consequences thereof. STANLEY Engineered Fastening will not accept any liability for damage resulting

from activities carried out by third parties. The working names, trade names, registered trademarks, etc.

used by STANLEY Engineered Fastening should not be considered as being free, pursuant to the

legislation with respect to the protection of trademarks.

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Contents 
Abbreviations:.......................................................................................................................................... 4 
General instructions: ............................................................................................................................... 4 
Service kit: ................................................................................................................................................ 4 
Proper function of riveting tool: ........................................................................................................... 5 
Assembly drawing of riveting tool:....................................................................................................... 6 
Informative list of spare parts of riveting tool: ................................................................................... 7 
Instructions for assembling and disassembling –steps 1-11:............................................................. 9 
 
 

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1. Abbreviations:

CA - Compressed air

MP - Special tool (assembly jig)

2. General instructions:

1. Riveting tool is always deconnected from the compressed air, unless otherwise stated.

2. All threads are clockwise.

3. Riveting tool is gripped in a stand (see chapter 8) while assembling and disassembling, unless

otherwise stated.

4. Before assembling, wash the disassembled parts in degreasing solution and insufflate with

compressed air, wipe with a cloth without hairs.

5. While assembling, lubricate the sealing (O-rings, pneumatic seals) and related opposite

surfaces with oil MOGUL LV 2-3, unless stated otherwise.

3. Service kit:

The part number for service kit is: S-1008000

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4. Proper function of riveting tool:

Operator activity

Tool function

Connect the riveting tool to CA, if the tool is

equiped with main valve, turn it on. Pos. 70

is on the front extreme position, not pressed

CA does not leak, motor does not rotate

Put a rivet on pos. 1 and press towards the

riveting tool, the rivet screws on

Motor turns right, outlet of CA through the

outlets in pos. 23

The action is ready when the rivet is

completely screwed on

Motor turns off, front of the rivet touches front of

the pos. 2. CA does not leak

Press with hand pos. 23, the rivet screws out

Motor turns left, outlet CA through the outlets in

pos. 23

Release pos. 23, screwing out stops

Pos. 23 gets back to the initial position, motor

turns off, air does not leak

Turn with stroke force adjustement

according to arrow direction +/-. Further

instructions are in the Operations manual

The indicator of the manometer moves

Put a rivet on pos. 1 and press towards the

riveting tool, the rivet screws on

Motor turns right, outlet of CA through the

outlets in pos. 23, when the rivet is completely

screwed on the motor turns off

Press pos. 70, the rivet is riveted in

The rivet is deformed, the movement ends when

the set stroke force is reached

Stop pressing pos. 70, the rivet completely

screws out

CA outlets from the space pos. B40, pos. 1 gets

back, the motor turns, outlet of CA through the

outlets ins pos. 23, in the end motor stops itself,

CA does not leak

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5. Assembly drawing of riveting tool:

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6. Informative list of spare parts of riveting tool:

Position

Part Number.

Description

Qty

O900A00275

Mandrel M3

O900A00276

Mandrel M4

O900A00277

Mandrel M5

O900A00278

Mandrel M6

O900A00279

Mandrel M8

O900A00280

Mandrel M10

O900A00281

Mandrel M12

O900A00282

Anvil M3 complete

O900A00283

Anvil M4 complete

O900A00284

Anvil M5 complete

O900A00285

Anvil M6 complete

O900A00286

Anvil M8 complete

O900A00287

Anvil M10 complete

O900A00288

Anvil M12 complete

D-08650400

Joint sleeve

O900P01201

Contra-nut

D-08650600

Front nozzle

O920064019

O - ring 16/1,25 Sh 70

O920063006

O - ring 14,3/2,4 Sh 70

O900P01202

Tensile screw

S-08651900

Hydraulic body

O900S00136

O - ring 4/1,5 Sh 90

O920R50H12

Screw M4x6 imbus DIN 912

O920R50H13

Hanger

S-08650900

Hydraulic piston complete

1402

N-2300007342283

Lip seal 34x22x8,3 (red color)

1403

O900S00155

Guiding band 35

S-08655000

Motor complete

O900S00229

O - ring 36/2 Sh 70

S-08652700

Rear screwing complete

1801

D-08652700

Rear screwing

1802

D-08652800

Cover

D-08651500

Compression spring

O920N10024

Compression spring

D-08655600

Push button piston

O900P01210

Compression spring

S-08655500

Push button complete

2302

N-3700000100400

Filtr SB Fi 10x4 mm/E

D-08653300

Washer PP

S-08653200

Cover plate D12 complete

2501

D-08653200

Bottom

2502

N-2040000000110

Stepseal 11

2503

N-2103701310262

O - ring 13,1/2,62 Sh 70

2505

O900S00215

O - ring 18/2,2 VITON

S-08653000

Pneumatic plunger

2602

O920R50H22

Adjusting ring 14

2603

O900S00127

O - ring 10/2 Sh 70

S-08650700

Pneumatic cylinder complete

4001

D-08650700

Pneumatic cylinder

4002

P-08604302

Bottom ring - red color

4003

S-08654201

Aircoupling

D-08654200

Body of aircoupling

N-2103700910160

O - ring 9,1/1,6 Sh 70

O900A00317

Air supply rot. part compl.

4005

O900S00110

O - ring 17,17/1,78 Sh 70

4006

D-08600601

Piston of stroke valve

4007

N-2103701000220

O - ring 10/2,2 Sh 70

4008

N-2104000700200

O - ring 7/2 VITON

4009

D-08600604

Spring

4011

N-8400000086504

Sticker of regulation key

4012

D-08600800

Screw joint of pressure gauge

4013

N-2103700975178

O - ring 9,75/1,78 Sh 70

4014

O920N08045

Pressure gauge

4015

N-8400000086506

Sticker of regulation scale

4016

O920063014

O - ring 7/1,2 Sh 70

4017

S-08653700

Outlet regulation

O920R50S39

O - ring 82,14/3,53 Sh 70

O920R50S37

Connecting screw

O920063026

Nut M6 DIN 6331 zinc.

S-08654300

Nut cap complete

6001

D-08654300

Nut cap

6002

O920063029

O - ring 4/2 Sh 70

S-07405100

Valve pin complete

6701

O920R50S57

Valve pin

6702

O900S00150

O - ring 4/1 Sh 70

- 8 -

6703

O920N08074

O - ring 4/2,2 Sh 70

6704

O920063029

O - ring 4/2 Sh 70

O920063035

Dowel pin 3 x 20 DIN 7

O920R50S60

Excentric trigger

O920R50S62

Trigger red

O920R50S46

Compression spring

N-8400000086500

Sticker of type (MS865)

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7. Instructions for assembling and disassembling –steps 1-11:

Step 1

Disassembly:

Loosen and screw out pos. 59 (2x) with using tommy bar 10, loosen and screw out pos. B60 with

using screwdriver and put pos. 77 out.

Put pos. B40 with pos. B67 out off pos. 57 (2x), put pos. B67 out off pos. B40.

Assembly:

Put pos. B67 into pos. B40 and this complete put on pos. 57 (2x), screw on pos. 59 (2x) and

tighten. Attach the MP50 to the bottom of the B67, press pos. 70, pos. B67 moves “down“, release

pos. 70 and push to MP50. Pos. B67 must slide slightly. Put pos. 77 to recessing on the lower part

pos. B67, screw pos. B60 into pos. B40. Pos. 59 (2x) secure with paint.

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Step 2

Disassembly:

Put pos. B26 with pos. 43 out of pos. B25 and pos. 57 (2x), put pos. 43 out of pos. B26. Then pour

out the hydraulic oil from the riveting tool to the suitable container.

Assembly:

Pour hydraulic oil into pos. B9 (we recommended hydraulic oil HYSPIN AWHM 32 CASTROL or

hydraulic oils grade HLP ISO VG 32), oil level up to 2. sealing (pos. B25-2) into pos. B25. Put pos.

B26 on pos. 57 (2x) and into pos. B25. Then press and release pos. B26 toward pos. B9 cca 30 mm

and wait until air bubbles stop leaking from the hydraulic system. After filling oil into hydraulic

system of riveting tool (oil level up to 2. sealing (pos. B25-2) into pos. B25) press and release pos.

B26 toward pos. B9, release pos. B26 and wait until air bubbles stop leaking from the hydraulic

system (repeat this Step if necessary). Filling oil into hydraulic system of riveting tool. External

surface pos. B26 lubricate with silicon paste LUKOSAN, put pos. B26 on and screw MP54 on pos. 57

to the stop position. Screw pos. 11 (ev. pos. 11 with pos. 10) out of pos. B9 with using socket-screw

key no.3. Surplus oil leaks from pos. B9, screw pos. 11 with pos. 10 back to pos. B9 and tighten

with using socket-screw key no.3. Take off MP54..

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