Spida Machinery Mini 8 Installation and operating instructions

Mini 8

Operation & Service Manual

Contents

About this document..............................................................................................................3

Who will use this manual? .......................................................................................................................................3

Prerequisite knowledge.............................................................................................................................................3

Document conventions ..............................................................................................................................................4

Support............................................................................................................................................................................4

What is a Mini 8....................................................................................................................... 5

Key features...................................................................................................................................................................5

Serial plate .....................................................................................................................................................................5

Recommendations.......................................................................................................................................................6

Handling recommendations ..........................................................................................................................6

Transport recommendations .........................................................................................................................6

installation recommendations.......................................................................................................................6

Machine commissioning ..................................................................................................................................6

Machinery usage warning..................................................................................................7

Safety information.................................................................................................................. 9

Safety information.................................................................................................................................................... 10

User warnings ................................................................................................................................................. 11

Safe operating procedures (SOPs)...................................................................................................................... 12

Minimum company standards - pre-operation procedure....................................................... 12

Minimum company standards - general................................................................................................. 13

Minimum company standards - operation............................................................................................. 15

Minimum company standards - maintenance....................................................................................... 16

Hazard identification................................................................................................................................................ 17

Foreseeable misuse ................................................................................................................................................. 18

Specifications..........................................................................................................................19

Parts identification................................................................................................................21

Mini 8overview ......................................................................................................................................................... 22

Operator area............................................................................................................................................................. 23

Operating controls.................................................................................................................................................... 24

Pump and motor.......... ............................................................................................................................................. 25

Drive motor and drive wheels............................................................................................................................... 26

Hydraulic system....................................................................................................................................................... 27

Hydraulic oil level.................................................................................................................................................... 28

Grease bank................................................................................................................................................................ 30

Footprint drawing ....................................................................................................................................................31

Mini 8 hydraulic schematic ...................................................................................................................................32

Operating instructions ....................................................................................................... 33

Manual handling ....................................................................................................................................................... 33

Maintenance information ................................................................................................. 35

Maintenance points.................................................................................................................................................. 36

Daily maintenance schedule ................................................................................................................................. 37

Weekly maintenance schedule............................................................................................................................ 38

Bi-annual maintenance schedule ........................................................................................................................ 39

Annual maintenance schedule ............................................................................................................................. 40

SICK unit....................................................................................................................................................................... 29

What's in this document?...........................................................................................................................................3

Risk assessment ....................................................................................................................41

Operator training checklist................................................................................................51

Warranty ................................................................................................................................. 53

Machinery/equipment information......................................................................................................................54

Training certification .......................................................................................................... 57

Index ......................................................................................................................................... 59

BOUT THIS DOCUMENT

ABOUT THIS DOCUMENT

This section provides information about this document.

WHO WILL USE THIS MANUAL?

This manual is the Mini8Operation andService Manual designed to show you how to use the functions in the current

release of Mini8.

PREREQUISITE KNOWLEDGE

This manual assumes you have:

•

Successfully completed proper training in safe working practices; and

•

Conducted a site risk assessment.

HAT

S IN THIS DOCUMENT

This document contains the following sections:

If you want to... Read...

Learn about this machine. “What is a Mini8”on page 5.

Understand safety considerations for this machine. “Safety information” on page 9.

Read the specifications for this machine. “Specifications” on page 19.

Learn the location of key components. “Parts identification” on page 21.

Learn how to operate the machine. “Operating instructions” on

page 33.

Read the risk assessment. “Risk assessment” on page 41.

Read the warranty. “Warranty” on page 53.

Complete the mandatory training certification. “Training certification” on page 57.

For more information, see the relevant section.

DOCUMENT CONVENTIONS

If accessing this document electronically, this document uses different fonts to indicate specific information as shown

in the following table:

Font Example Indicates...

Bold Bold

Menu option that you can select, or a button/icon that you can click to

activate.

Double quotes

““

Cross-reference to another section in the document. For example, see

“Document conventions” on page 5.

Bold italic Bold italic Reference to another different document. For example, theMini 8

Operation and Service Manual.

Blue underline Blue

underline

Hyperlink that shows additional information. To see the additional

information, click the hyperlink. After clicking the hyperlink, you will see

the additional information, and the colour of the original hyperlink will

change to Purple underline to indicate you have used (or “visited”) the

hyperlink.

Note

NOTE: Important information that you should know.

SUPPORT

For all Mini8support issues, please contact Spida Machinery Support.

WHAT IS A MINI 8

The Spida Machinery Mini8table press is designed primarily for pressing.

The Mini8may have floor strut jigging attached, or other forms of jigging for the holding of timber during the pressing

process, and should beusedatall times to ensure a safe and accurate press.

KEY FEATURES

Mini8has the following key features:

Feature

Variable speed drive to allow fabricators to drive the machine to suit their needs.

Large safety screen to ensure all body parts are kept well clear of pressing area.

60 Tonne pressing capacity.

Adjustable jigging and base plates.

SICK AG Industrial Safety System safety laser scanning system that stops the

press if foreign objects are detected within a specified distance.

(Optional) Floor strut jigging - pneumatic or manual clamping.

SERIAL PLATE

The following serial plate will be attached to your machine:

WHAT IS A MINI 8

ECOMMENDATIONS

HANDLING RECOMMENDATIONS

It is advisable to use two lift trucks or cranes to manoeuvre the machine, due to the length and possible instability of the

ground when transporting the machine from the truck to the operating position.

TRANSPORT RECOMMENDATIONS

When transporting your machine:

Ensure all additional jigging is boxed and secured with the machine.

Ensure that the machine is strapped tightly at both ends.

Do not place loads on top of the machine.

The machine is to be kept free from road grime and rain, and is to be covered at all times when being transported.

INSTALLATION RECOMMENDATIONS

Spida Machinery recommends following the following installation procedure:

NOTE: This procedure may vary depending on customer requirements.

The final operating position of the machine must be free from any rubbish or impediments.

There must be good lighting in the installation area to allow proper positioning of the machine.

The ground upon which the machine rests must not vary by more than 5mm over a 15m x 3m area.

All electrical components must be checked by a qualified electrician prior to powering the machine, to check

for faults and any effects of condensation or other damage.

Electrical commissioning to be to local standards and be performed by a qualified electrician.

ACHINE COMMISSIONING

Remove all strapping and blocking from the machine.

Power upthe machine in the presence of a qualified electrician ensuring Stage 4 ofinstallation has been

completed.

Remove all other materials from the table (jigging etc.) and ensure that the press head is unhindered in its travel.

Run the machine from one end tothe other slowly.

Insert a piece of timber with nail plates under the platen and check pressing capability.

Check for any oil leaks.

Check for undue noise.

Check that all emergency stop switches disable the machine fully.

WHAT IS A MINI 8

ACHINERY USAGE WARNING

MACHINERY USAGE WARNING

Spida Machinery takes its obligation to the Australian/New Zealand (AUSNZ) standards on machinery manufacturing

seriously and commissions independent certifiers toassess and approve various hardware equipment configurations.

Spida Machinery commissions independent certifiers to assess and approve ourmachinery equipment to ensure it

complies withall relevant legislation.

As the Original Equipment Manufacturer (OEM) of Spida machinery, Spida Machinery has a duty of care to advise you

thatthis machine should only be used foritsdesigned andintended useby operators whohave received appropriate

training.

As such, you may NOT make any unauthorised changes to the machine. This includes electrical, mechanical, pneumatic or

any changes toany other operational functionality without prior written approval from Spida Machinery.

Spida Machinery takes NOresponsibility for potential problems that may arise ifyou make any unauthorised

modifications to themachine or use in any configuration or for any purpose it was not designed.

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