Spectrasensors SS1000 User manual

SS1000

Gas Analyzers

Operator’s Manual

UK Distibution by IMA Ltd Tel: +44 (0)1943 878877 Email: [email protected].uk Web: www.ima.co.uk

SS1000 Operator’s Manual

vi 49000-02079 rev. A 4-29-10

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UK Distibution by IMA Ltd Tel: +44 (0)1943 878877 Email: [email protected].uk Web: www.ima.co.uk

Products of

11027 Arrow Route

Rancho Cucamonga, CA 91730

Tel: 800.619.2861

Fax: 909.948.4100

www.spectrasensors.com

whole or in part without the express written permission of SpectraSensors, Inc.

SpectraSensors reserves the right to change product design and specifications at any

time without prior notice.

SS1000

Gas Analyzers

Operator’s Manual

This manual applies to firmware version:

v2.41

UK Distibution by IMA Ltd Tel: +44 (0)1943 878877 Email: [email protected].uk Web: www.ima.co.uk

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SS1000 Operator’s Manual i

TABLE OF CONTENTS

Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i

List of Figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .v

List of Tables . . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . . vii

1: Introduction

Who Should Read This Manual . . . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . 1-1

How to Use This Manual. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . 1-1

Special Symbols Used in This Manual . . . .. . .. . .. .. . .. . .. . .. .. . .. . .. . 1-2

General Warnings and Cautions. . .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . 1-2

SpectraSensors Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

About the Gas Analyzers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

How the Analyzer Works . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . 1-4

2: Installation

What Should be Included in the Shipping Box . . . .. .. . .. . .. . .. .. . .. . .. . 2-1

Inspecting the Analyzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Hardware and Tools forInstallation. . .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . 2-1

Hardware . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . ... 2-1

Tools . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . 2-2

Setting up the Analyzer . . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . 2-2

Connecting the Gas Lines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

To connect the sample supply line . . . .. . .. . .. .. . .. . .. . .. .. . .. . .. . 2-3

To connect the sample return . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . 2-4

Conditioning the SCS Tubing . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . 2-4

Connecting Electrical Power to the Analyzer . . .. . .. .. . .. . .. . .. .. . .. . .. . 2-5

Connecting the Output Signals . . . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . 2-5

3: Operating the Analyzer

Powering Up the Analyzer . . . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . 3-1

To power up the analyzer . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . ... 3-1

Powering Down the Analyzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

To power down the analyzer . . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . 3-2

Operating the Analyzer from the Keypad . .. . .. . .. .. . .. . .. . .. .. . .. . .. . 3-2

Modes Defined . . . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . 3-3

Mode 1: (Normal Mode) . . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . 3-4

Mode 2: (Set Parameter Mode) . . .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . 3-4

Mode 3: (Not Used) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Mode 4: (System Diagnostic Parameters) . . . . .. .. . .. . .. . .. .. . .. . .. . 3-4

Mode 5: (Not Used) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

Mode 6: (Diagnostic Data Download) . . . . .. . .. .. . .. . .. . .. .. . .. . .. . 3-5

Mode TEST: (System Test) . . . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . 3-6

Changing Measurement and Control Parameters. . .. .. . .. . .. . .. .. . .. . .. . 3-6

To change parameters in Mode 2. . . . .. . .. . .. .. . .. . .. . .. .. . .. . .. . 3-6

Measurement and Control Parameters Defined . . . .. .. . .. . .. . .. .. . .. . .. . 3-8

S Factor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

S Factor Offset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

# Spectrum Average . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . 3-8

Logger Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9

Peak Tracking . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . 3-9

Temperature Unit . . . ... .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . 3-9

Pressure Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10

Concentration Unit . . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. 3-10

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SS1000 Operator’s Manual

ii 49000-02079 rev. A 4-29-10

Pipeline Pressure (if applicable) . . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . 3-10

Modbus Address . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . 3-11

Modbus Mode . . . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . 3-11

User Analyzer ID . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . 3-11

User Sample ID . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . 3-12

User Component ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12

Adjusting Analyzer Reading to Match Specific Standard(s) . . .. . .. . .. . .. .. . 3-12

To adjust the analyzer reading . . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . 3-13

Changing Measurement Range (for dual-range moisture systems only) . . . . . . . 3-13

To change measurement range . . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . 3-13

Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15

Validating the Analyzer . . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . 3-15

To validate the analyzer . .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . 3-15

Calibrating the Analyzer. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . 3-16

4: Serial Port Communications

Receiving Serial Data (RS-232 Output) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

To launch HyperTerminal . . . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . . 4-1

To capture and save data from the serial port . . . .. . .. .. . .. . .. . .. .. . . 4-4

To read diagnostic data with HyperTerminal . .. . .. . .. .. . .. . .. . .. .. . . 4-4

Viewing Diagnostic Data with Microsoft Excel . . . .. . .. . .. .. . .. . .. . .. .. . . 4-5

To import the data file into Excel . . . . .. .. . .. . .. . .. .. . .. . .. . .. .. . . 4-5

Modbus Communications Protocol . . . .. . .. .. . .. . .. . .. ... .. . .. . .. .. . 4-10

Framing/Protocol . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . 4-12

Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12

Addressing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12

Reading/Writing in Daniel Modbus Mode . .. . .. . .. . .. .. . .. . .. . .. .. . 4-12

Reading/Writing in Gould Modbus Mode . ... .. . .. . .. .. . .. . .. . .. .. . 4-13

To enable Modbus communications . . .. .. . .. . .. . .. .. . .. . .. . .. .. . 4-13

Modbus Accessible Parameter Definitions. . . . .. . .. .. . .. . .. . .. .. . 4-16

Appendix A: Troubleshooting

Gas Leaks . . .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .A-1

Membrane Separator Filter. . .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .A-1

To replace the membrane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1

Contamination . . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .A-2

To keep the sampling lines clean . . . . .. .. . .. . .. . .. .. . .. . .. . .. .. . .A-2

Cleaning the Mirrors . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .A-3

Tools and Supplies. . . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .A-3

To clean the mirrors. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .A-4

Excessive Sampling Gas Temperatures and Pressures . . . . . . . . . . . . . . . . . . . . A-5

Electrical Noise . . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .A-5

Peak Tracking Reset Procedure. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .A-5

To check the PkDf and PkD1 values . . .. .. . .. . .. . .. .. . .. . .. . .. .. . .A-6

To reset the Peak Tracking Function. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .A-6

Instrument Problems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-7

Removing the Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-7

Checking the Fuses . . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .A-8

Service Contact . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .A-8

Disclaimers . .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .A-8

Warranty . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .A-8

Appendix B: Specifications

Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-5

Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Index-1

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Table of Contents

49000-02079 rev. A 4-29-10 iii

UK Distibution by IMA Ltd Tel: +44 (0)1943 878877 Email: [email protected].uk Web: www.ima.co.uk

SS1000 Operator’s Manual

iv 49000-02079 rev. A 4-29-10

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SS1000 Operator’s Manual v

LIST OF FIGURES

Figure 1–1: Schematic of a typical laser diode absorption spectrometer. 1-5

Figure 1–2:Typical raw signal from a laser diode absorption spectrometer with and

without mirror contamination. 1-6

Figure 1–3:Typical normalized absorption signal from a laser diode absorption

spectrometer. 1-6

Figure 1–4: Typical normalized 2fsignal where the species concentration is propor-

tional to the peak height. 1-7

Figure 3–1:SS1000 keypad. 3-3

Figure 4–1:Connection Description window.4-2

Figure 4–2:Connect To window. 4-2

Figure 4–3: COM Properties window.4-3

Figure 4–4: Hyperterminal window with streaming data. 4-3

Figure 4–5:Sample diagnostic data output. 4-6

Figure 4–6:Sample diagnostic data output (continued).4-7

Figure 4–7: a) Opening a data file in Excel. b) Setting data type in Text Import

Wizard. 4-8

Figure 4–8:a) Setting Tab and Space as delimiters. b) Highlighting imported data

for plotting in Excel. 4-9

Figure 4–9: Chart Wizard - Step 1 window. 4-10

Figure 4–10: a) Data file plot in Excel. b) Format Data Series window. 4-11

Figure B–1:SS500/SS2000 analyzer external features. B-3

Figure B–2: Fuse location on DC to DC converter. B-4

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