Siemens SINAMICS S120 User manual

SINAMICS S120 AC Drive

sinamics

SINAMICS S120

AC Drive

Equipment Manual 07/2007 Edition

Foreword

System overview

Line-side power components

Power Modules

DC link components

Motor-side power

components

Control Units

Supplementary system

components and encoder

system integration

Accessories

Cabinet design and EMC for

components, Blocksize

format

Service and maintenance

Appendix A

SINAMICS

S120

SINAMICS S120 AC Drive

Manual

(GH6), 07/2007 Edition

6SL3097-2AL00-0BP2

Safety Guidelines

This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent

damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert

symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are

graded according to the degree of danger.

DANGER

indicates that death or severe personal injury will result if proper precautions are not taken.

WARNING

indicates that death or severe personal injury may result if proper precautions are not taken.

CAUTION

with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.

CAUTION

without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.

NOTICE

indicates that an unintended result or situation can occur if the corresponding information is not taken into

account.

If more than one degree of danger is present, the warning notice representing the highest degree of danger will

be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to

property damage.

Qualified Personnel

The device/system may only be set up and used in conjunction with this documentation. Commissioning and

operation of a device/system may only be performed by qualified personnel. Within the context of the safety notes

in this documentation qualified persons are defined as persons who are authorized to commission, ground and

label devices, systems and circuits in accordance with established safety practices and standards.

Prescribed Usage

Note the following:

WARNING

This device may only be used for the applications described in the catalog or the technical description and only

in connection with devices or components from other manufacturers which have been approved or

recommended by Siemens. Correct, reliable operation of the product requires proper transport, storage,

positioning and assembly as well as careful operation and maintenance.

Trademarks

All names identified by ® are registered trademarks of the Siemens AG. The remaining trademarks in this

publication may be trademarks whose use by third parties for their own purposes could violate the rights of the

owner.

Disclaimer of Liability

We have reviewed the contents of this publication to ensure consistency with the hardware and software

described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the

information in this publication is reviewed regularly and any necessary corrections are included in subsequent

editions.

Siemens AG

Automation and Drives

Postfach 48 48

90327 NÜRNBERG

GERMANY

Ordernumber: 6SL3097-2AL00-0BP2

Ⓟ 07/2007

Technical data subject to change

AC Drive

Manual, (GH6), 07/2007 Edition, 6SL3097-2AL00-0BP2 5

Foreword

SINAMICS Documentation

The SINAMICS documentation is organized in 2 parts:

● General documentation / catalogs

● Manufacturer / service documentation

A current overview of the documentation in the available languages is provided in the

Internet:

http://www.siemens.com/motioncontrol

Select the menu items "Support" → "Technical Documentation" → "Overview of Publications".

The Internet version of DOConCD (DOConWEB) is available in the Internet:

http://www.automation.siemens.com/doconweb

Information on the range of training courses and FAQs (Frequently Asked Questions) are

available in the Internet:

http://www.siemens.com/motioncontrol

Follow the menu item "Support".

Usage phases and the available tools/documents

Table 1 Usage phase and the available tools / documents

Usage phase Tools/documents

Orientation SINAMICS S Sales Documentation

Planning/configuration SIZER Engineering Tool

Configuration Manuals, Motors

Decision making /

ordering

SINAMICS S Catalogs

Installation / assembly •SINAMICS S120 Equipment Manual for Control Units and

Supplementary System Components

•SINAMICS S120 Equipment Manual Power Modules Booksize

•SINAMICS S120 Equipment Manual Power Modules in chassis format

•SINAMICS S150 Operating Instructions

Commissioning •STARTER parameterization and commissioning tool

•SINAMICS S120 Getting Started

•SINAMICS S120 Commissioning Manual

•SINAMICS S120 CANopen Commissioning Manual

•SINAMICS S List Manual

•SINAMICS S150 Operating Instructions

Foreword

AC Drive

6 Manual, (GH6), 07/2007 Edition, 6SL3097-2AL00-0BP2

Usage phase Tools/documents

Usage / operation •SINAMICS S120 Commissioning Manual

•SINAMICS S List Manual

•SINAMICS S150 Operating Instructions

Maintenance/servicing •SINAMICS S120 Commissioning Manual

•SINAMICS S List Manual

•SINAMICS S150 Operating Instructions

Target group

This documentation is aimed at machine manufacturers, commissioning engineers, and

service personnel who use SINAMICS.

Benefits

This documentation contains the comprehensive information about parameters, function

diagrams and faults and alarms required to commission and service the system.

This manual should be used in addition to the other manuals and tools provided for the

product.

Standard scope

The scope of the functionality described in this document can differ from the scope of the

functionality of the drive system that is actually supplied.

● Other functions not described in this documentation might be able to be executed in the

drive system. This does not, however, represent an obligation to supply such functions

with a new control or when servicing.

● Functions can be described in the documentation that are not available in a particular

product version of the drive system. The functionality of the supplied drive system should

only be taken from the ordering documentation.

● Extensions or changes made by the machine manufacturer must be documented by the

machine manufacturer.

For reasons of clarity, this documentation does not contain all of the detailed information on

all of the product types. This documentation cannot take into consideration every

conceivable type of installation, operation and service/maintenance.

Search tools

The following guides are provided to help you locate information in this manual:

1. General table of contents for the complete manual (after the preface).

2. List of abbreviations

3. References

4. Index

Foreword

AC Drive

Manual, (GH6), 07/2007 Edition, 6SL3097-2AL00-0BP2 7

Technical Support

If you have any questions, please contact our hotline:

Europe/Africa

Telephone +49 180 5050 - 222

Fax +49 180 5050 - 223

Internet http://www.siemens.de/automation/support-request

America

Telephone +1 423 262 2522

Fax +1 423 262 2200

E-mail mailto:[email protected]

Asia/Pacific

Telephone +86 1064 719 990

Fax +86 1064 747 474

E-mail mailto:adsupport.asia@siemens.com

Note

You will find telephone numbers for other countries for technical support in the Internet:

http://www.siemens.com/automation/service&support

Questions about the documentation

If you have any questions (suggestions, corrections) regarding this technical documentation,

please fax or e-mail us at:

Fax +49 9131 98 63315

E-mail mailto:[email protected]

A fax form is at the end of this document.

Internet address for SINAMICS

http://www.siemens.com/sinamics

Foreword

AC Drive

8 Manual, (GH6), 07/2007 Edition, 6SL3097-2AL00-0BP2

EC Declarations of Conformity

The EC Declaration of Conformity for the EMC Directive can be found/obtained:

● in the Internet:

http://support.automation.siemens.com

under the Product/Order No. 15257461

● with the responsible branch office of the A&D MC Business Division of Siemens AG.

The EC Declaration of Conformity for the Low-Voltage Directive can be found/obtained

● in the Internet:

http://support.automation.siemens.com

under the Product/Order No. 22383669

Note

When operated in dry areas, SINAMICS equipment conforms to the Low-Voltage Directive

73/23/EEC and 2006/95/EC.

Note

SINAMICS equipment fulfills, in the configuration specified in the associated EC Declaration

of Conformance and when the EMC Mounting Guidelines is consequently implemented,

Order No. 6FC 5297-AD30-0AP, EMC Directive 89/336/EEC and 2004/108/EC.

Foreword

AC Drive

Manual, (GH6), 07/2007 Edition, 6SL3097-2AL00-0BP2 9

ESD information

CAUTION

Electrostatic sensitive devices (ESDs) are individual components, integrated circuits, or

boards that may be damaged by either electrostatic fields or electrostatic discharge.

Regulations for handling ESD components:

When handling components, make sure that personnel, workplaces, and packaging are

well earthed.

Personnel may only come into contact with electronic components, if

•They are grounded with an ESD wrist band, or

•They are in ESD areas with conductive flooring, ESD shoes or ESD grounding straps.

Electronic boards should only be touched if absolutely necessary. They must only be

handled on the front panel or, in the case of printed circuit boards, at the edge.

Electronic boards must not come into contact with plastics or items of clothing containing

synthetic fibers.

Boards must only be placed on conductive surfaces (work surfaces with ESD surface,

conductive ESD foam, ESD packing bag, ESD transport container).

Do not place boards near display units, monitors, or television sets (minimum distance from

screen: 10 cm).

Measurements must only be taken on boards when the measuring instrument is grounded

(via protective conductors, for example) or the measuring probe is briefly discharged before

measurements are taken with an isolated measuring device (for example, touching a bare

metal housing).

Safety information

DANGER

Commissioning must not start until you have ensured that the machine, in which the

components described here are installed, complies with the Machinery Directive 98/37/EC.

Only appropriately qualified personnel may mount/install, commission and service the

SINAMICS S units.

The personnel must take into account the information provided in the technical customer

documentation for the product, and be familiar with and observe the specified danger and

warning notices.

Operational electrical equipment and motors have parts and components which are at

hazardous voltage levels, that if touched, can result in severe bodily injury or death.

All work on the electrical system must be carried out when the system has been

disconnected from the power supply.

Foreword

AC Drive

10 Manual, (GH6), 07/2007 Edition, 6SL3097-2AL00-0BP2

DANGER

Correct and safe operation of SINAMICS S drive units assumes correct transportation in

the transportation packaging, correct long-term storage in the transport packaging, setup

and installation, as well as careful operation and maintenance.

The details in the Catalogs and proposals also apply to the design of special equipment

versions.

In addition to the danger and warning information provided in the technical customer

documentation, the applicable national, local, and system-specific regulations and

requirements must be taken into account.

To ensure compliance with EN 61800-5-1 and UL 508, only safety extra-low voltages from

the electronics modules may be connected to connections and terminals.

DANGER

Using protection against direct contact via DVC A (PELV) is only permissible in areas with

equipotential bonding and in dry rooms indoors. If these conditions are not fulfilled, then

other protective measures against electric shock must be used (e.g. protection using

protective impedances or limited voltage or using protective classes I and II).

DANGER

As part of routine tests, SINAMICS S components will undergo a voltage test in accordance

with EN 61800-5-1. Before the voltage test is performed on the electrical equipment of

machines acc. to EN 60204-1, Section 19.4, all connectors of SINAMICS equipment must

be disconnected/unplugged to prevent the equipment from being damaged.

Motors should be connected-up corresponding to the circuit diagram supplied with the

motor (refer to the connection examples, Motor Modules). They must not be connected

directly to the three-phase supply because this will damage them.

WARNING

Operating the equipment in the immediate vicinity (< 1.8 m) of mobile telephones with a

transmitter power of > 1 W may cause the equipment to malfunction.

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