Siemens SINUMERIK 840DE User manual

RGB ELEKTRONIKA AGACIAK CIACIEK

SPÓŁKA JAWNA

Jana Dlugosza 2-6 Street

51-162 Wrocław

Poland

biuro@rgbelektronika.pl

+48 71 325 15 05

www.rgbautomatyka.pl

www.rgbelektronika.pl

DATASHEET

www.rgbautomatyka.pl

www.rgbelektronika.pl

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6FC5247-0AA00-0AA1

6FC52470AA000AA1, 6FC52470AA00 0AA1, 6FC52470AA00-0AA1, 6FC5247 0AA000AA1, 6FC5247 0AA00 0AA1,

6FC5247 0AA00-0AA1, 6FC5247-0AA000AA1, 6FC5247-0AA00 0AA1, 6FC5247-0AA00-0AA1

SIEMENS

YOUR

PARTNER IN

MAINTENANCE

At our premises in Wrocław, we have a fully equipped servicing facility. Here we perform all the repair

works and test each later sold unit. Our trained employees, equipped with a wide variety of tools and

having several testing stands at their disposal, are a guarantee of the highest quality service.

OUR SERVICES

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Valid for

Control

SINUMERIK 840D

SINUMERIK 840DE (export version)

SINUMERIK 840D powerline

SINUMERIK 840DE powerline

Drive

SIMODRIVE 611 digital

03/2006 Edition

SINUMERIK 840D

Configuring the NCU

Manual

System Overview 1

Connection Conditions 2

Structure and Installation 3

Description of the NCU 4

I/O Modules 5

Terminal Block 6

DMP Compact Modules 7

Maintenance and Service 8

Abbreviations A

Index

SINUMERIK®documentation

Printing history

Brief details of this edition and previous editions are listed below.

The status of each edition is shown by the code in the “Remarks” column.

Status code in the “Remarks” column:

ANew documentation.. . . . .

BUnrevised reprint with new Order No.. . . . .

CRevised edition with new status.. . . . .

Edition Order No. Remarks

06.94 6FC5297-0AC10-0BP0 A

08.94 6FC5297-0AC10-0BP1 C

02.95 6FC5297-2AC10-0BP0 C

04.95 6FC5297-2AC10-0BP1 C

09.95 6FC5297-3AA01-0BP0 Description of differences

03.96 6FC5297-3AC10-0BP0 C

08.97 6FC5297-4AC10-0BP0 C

12.97 6FC5297-4AC10-0BP1 C

12.98 6FC5297-5AC10-0BP0 C

08.99 6FC5297-5AC10-0BP1 C

04.00 6FC5297-5AC10-0BP2 C

10.00 6FC5297-6AC10-0BP0 C

09.01 6FC5297-6AC10-0BP1 C

11.02 6FC5297-6AC10-0BP2 C

11.03 6FC5297-6AC10-0BP3 C

12.04 6FC5297-7AC10-0BP0 C

03.06 6FC5297-7AC10-0BP1 C

Trademarks

All product names mentioned may be trademarks or product designations of Siemens AG or their suppliers,

whose use by third parties for their own purposes may infringe the rights of the trademark owners.

Further information is available in the Internet under:

http://www.siemens.com/motioncontrol

This publication was produced with Interleaf V 7.

Other functions not described in this documentation might be

executable in the control. However, no claim can be made regarding

the availability of these functions when the equipment is first supplied

or in the event of servicing.

We have checked that the contents of this document correspond to

the hardware and software described. Nevertheless, differences

might exist and therefore we cannot guarantee that they are

completely identical. However, the information contained in this

document is reviewed regularly and any necessary changes included

in subsequent editions. We welcome suggestions for improvement.

Subject to change without prior notice.

Siemens AG

Order No. 6FC5297-7AC10-0BP1

Printed in German

iii

SINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 Edition

Preface

The SINUMERIK documentation is subdivided into 3 parts:

General Documentation

User documentation

Manufacturer/Service documentation

A list of documents with the respective available languages is updated on a

monthly basis and is available on the Internet at:

http://www.siemens.com/motioncontrol

Select “Support” →“Technical Documentation” →“Overview of Documents”.

The Internet version of the DOConCD (DOConWEB) is available at:

http://www.automation.siemens.com/doconweb

Information on the training offerings and on FAQs (frequently asked questions)

can be found in the Internet under:

http://www.siemens.com/motioncontrol and menu item “Support”.

This documentation is intended for:

Project engineers, electricians and installers

Maintenance and service personnel

The information in this manual enables installation of the SINUMERIK 840D

Numerical Control and measures for maintenance and service to be carried out.

This documentation only describes the functionality of the standard version.

Extensions or changes made by the machine tool manufacturer are docu-

mented by the machine tool manufacturer. Other functions not described in this

documentation might be executable in the control. This does not, however, rep-

resent an obligation to supply such functions with an initial delivery or when ser-

vicing.

For the sake of simplicity, this documentation does not contain all detailed infor-

mation about all types of the product and cannot cover every conceivable case

of installation, operation, or maintenance.

If you have any questions about the control, please contact the hotline:

Europe and Africa time zone

A&D Technical Support

Tel.: +49 (0) 180 / 5050 222

Fax: +49 (0) 180 / 5050-223

Internet: http://www.siemens.com/automation/support-request

E-mail: mailto:[email protected]

SINUMERIK

Documentation

Target group

Benefits

Standard version

Technical Support

03.06

SINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 Edition

Asia and Australia time zone

A&D Technical Support

Tel.: +86 1064 719 990

Fax: +86 1064 747 474

Internet: http://www.siemens.com/automation/support-request

E-mail: mailto:[email protected]

America time zone

A&D Technical Support

Tel.: +1 423 262 2522

Fax: +1 423 262 2289

Internet: http://www.siemens.com/automation/support-request

E-mail: mailto:[email protected]

Note

Country-specific telephone numbers for technical support are provided under

the following Internet address:

http://www.siemens.com/automation/service&support

For questions on the documentation (suggestions, corrections), please send a

fax or e-mail to the following address:

Fax: +49 (0) 9131 / 98 - 63315

E-mail: mailto:[email protected]

Fax form: See the reply form at the end of the brochure

http://www.siemens.com/sinumerik

The EC conformity declarations on EMC are to be found at/can be obtained

from:

In the Internet:

http://www.ad.siemens.com/csinfo

under the product/order no. 15257461

At the relevant branch office of the A&D MC group of Siemens AG.

This manual contains information which you should observe in order to ensure

your own personal safety, as well to avoid material damage. Notices which are

relevant to your own personal safety are highlighted by a safety alert symbol;

notices which are relevant only to equipment and property damage have no

safety alert symbol. The warnings appear in decreasing order of risk as given

below.

!Danger

Indicates that death or serious injury will result if proper precautions are not

taken.

Questions about

the manual

SINUMERIK

Internet address

EC Conformity

Declaration

Safety information

Preface

03.06

SINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 Edition

!Warning

Indicates that death or serious injury may result if proper precautions are not

taken.

!Caution

With a safety alert symbol, indicates that minor personal injury may result if

proper precautions are not taken.

Caution

Without a safety alert symbol, indicates that property damage can result if

proper precautions are not taken.

Notice

Indicates that an undesirable event or state may arise if the relevant notes are

not observed.

If several hazards of different degrees occur, the hazard with the highest degree

must always be given priority. If a warning note with a warning triangle warns of

personal injury, the same warning note can also contain a warning of material

damage.

Startup and operation of the device / equipment / system in question must only

be performed using this documentation. Only qualified personnel should be

allowed to commission and operate the device/system. Qualified persons are

defined as persons who are authorized to commission, to ground, and to tag

circuits, equipment, and systems in accordance with established safety prac-

tices and standards.

Please note the following:

!Warning

The equipment may only be used for single purpose applications explicitly

described in the catalog and in the technical description and it may only be

used along with third-party devices and components recommended by

Siemens. To ensure trouble-free and safe operation of the product, it must be

transported, stored and installed as intended and maintained and operated with

care.

Qualified

personnel

Proper use

Preface

03.06

SINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 Edition

Should it be necessary to test or take measurements on live equipment, then

the specifications and procedures defined in Accident Prevention Regulation of

the Berufsgenossenschaft BGV A3 (German employer’s liability insurance as-

sociation) must be adhered to, in particular § 8 “Permissible deviations when

working with live components”. Suitable electric tools should be used.

!Danger

Operating electrical equipment has parts and components that are at

hazardous voltage levels.

After disconnecting all the supply voltages, a hazardous voltage will be present

in the DC link of all SIMODRIVE modules for another 5 minutes!

See Operating Guide

!Danger

Repairs to devices that have been supplied by our company must only be

carried out by SIEMENS Customer Service or by repair centers

authorized by SIEMENS. When replacing parts or components, only use

those parts that are included in the spare parts list.

Before opening the equipment, always ensure that the power is off.

EMERGENCY STOP devices complying with EN 60204 (VDE 0113 Part 1)

must remain effective in all automation equipment modes. Resetting the

EMERGENCY STOP device must not cause an uncontrolled or undefined

restart.

Anywhere in the automation equipment where faults might cause major

material damage or even physical injury, in other words, where faults could

be dangerous, additional external precautions must be taken, or facilities

must be provided, that guarantee or enforce a safe operational state, even

when there is a fault (e.g. using an independent limit value switch,

mechanical interlocks etc.).

!Warning

Connecting cables and signal lines should be installed so that inductive and

capacitive interference does not in any way impair the automation functions.

Warning

The modules contain electrostatically sensitive devices. Discharge yourself of

electrostatic energy before touching the components. The easiest way to do

this is to touch a conductive, grounded object immediately beforehand (for

example, bare metal parts of control cabinet or the protective ground contact of

a socket outlet).

Danger notes

Preface

03.06

vii

SINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 Edition

Electrostatically Sensitive Devices

!Important

Handling of modules containing devices sensitive to

electrostatic discharge:

When handling components which can be destroyed by electrostatic

discharge, it must be ensured that personnel, the workstation and

packaging are well grounded!

Generally, electronic modules must not be touched unless work has to be

carried out on them. Only touch electronic modules after you have

grounded yourself.

Touch components only if:

– you are constantly grounded via an ESD arm band,

– ESD-shoes or ESD-shoe grounding strips if there is an ESD floor.

Modules may be placed only on electrically conductive surfaces (table with

ESD top, conductive ESD foam plastic, ESD packing bags, ESD transport

containers).

Keep modules away from visual display units, monitors or TV sets

(minimum distance from screen 10 cm).

Do not bring ESD-sensitive modules into contact with chargeable and

highly-insulating materials, such as plastic, insulating table tops or clothing

made of synthetic materials.

Measurements on modules are allowed only if

– the measuring instrument is properly earthed (e.g. equipment grounding

conductor), or

– before measuring with a potential-free measuring instrument, the probe

is briefly discharged (e.g. touch the unpainted metal parts of the control

housing).

!Important

This notice indicates important facts that must be taken into consideration.

Note

This note contains additional important information.

ESDS information

Additional notes

Preface

03.06

SINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 Edition

Preface

Notes

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