Siemens Simatic S7-300 User manual

CPU 317TF-3PN/DP: Controlling a

SINAMICS S120 with Safety Functions

___________________

SIMATIC

Automation System S7-300

CPU 317TF-3PN/DP: Controlling a

SINAMICS S120 with Safety

Functions

Getting Started

10/2013

A5E02982990

-04

Introduction

Preparation

Wiring

Configuration

Programming

Trial run

Further Information

Siemens AG

Industry Sector

Postfach 48 48

90026 NÜRNBERG

GERMANY

A5E02982990-04

Ⓟ

09/2013 Technical data subject to change

Legal information

Warning notice system

This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent

damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert

symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are

graded according to the degree of danger.

DANGER

indicates that death or severe personal injury will result if proper precautions are not taken.

WARNING

indicates that death or severe personal injury may result if proper precautions are not taken.

CAUTION

indicates that minor personal injury can result if proper precautions are not taken.

NOTICE

indicates that property damage can result if proper precautions are not taken.

If more than one degree of danger is present, the warning notice representing the highest degree of danger will

be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to

property damage.

Qualified Personnel

The product/system described in this documentation may be operated only by

personnel qualified

for the specific

task in accordance with the relevant documentation, in particular its warning notices and safety instructions.

Qualified personnel are those who, based on their training and experience, are capable of identifying risks and

avoiding potential hazards when working with these products/systems.

Proper use of Siemens products

Note the following:

WARNING

Siemens products may only be used for the applications described in the catalog and in the relevant technical

documentation. If products and components from other manufacturers are used, these must be recommended

or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and

maintenance are required to ensure that the products operate safely and without any problems. The permissible

ambient conditions must be complied with. The information in the relevant documentation must be observed.

Trademarks

All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication

may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.

Disclaimer of Liability

We have reviewed the contents of this publication to ensure consistency with the hardware and software

described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the

information in this publication is reviewed regularly and any necessary corrections are included in subsequent

editions.

CPU 317TF-3PN/DP: Controlling a SINAMICS S120 with Safety Functions

Getting Started, 10/2013, A5E02982990-04 3

Table of contents

1 Introduction................................................................................................................................................ 5

2 Preparation................................................................................................................................................ 7

2.1 Requirements.................................................................................................................................7

2.2 Task .............................................................................................................................................10

3 Wiring ...................................................................................................................................................... 15

4 Configuration ........................................................................................................................................... 19

4.1 Setting up the T station with the help of wizards .........................................................................19

4.2 Configuring CPU 317TF-3PN/DP in HW Config..........................................................................23

4.3 Configuring the F-DI signal module .............................................................................................25

4.4 Configuring the F-DO signal module ...........................................................................................30

4.5 Configuring a drive in HW Config.................................................................................................34

4.6 Downloading the hardware configuration to the target hardware................................................37

4.7 Configuring a SINAMICS drive in S7T Config .............................................................................41

4.8 Message frame configuration of the drive....................................................................................59

4.9 Configuring the properties of the TF-CPU ...................................................................................61

4.10 Configuring safety-related communication between the TF-CPU and drives with safety

functions.......................................................................................................................................61

4.11 Interconnecting the safety data block with SINAMICS parameters.............................................65

4.12 Configuring safety functions on the drive.....................................................................................69

4.13 Configuring an axis in S7T Config ...............................................................................................72

5 Programming ........................................................................................................................................... 79

5.1 Creating technology data blocks..................................................................................................79

5.2 Creating an S7 user program.......................................................................................................80

5.3 Editing the safety program...........................................................................................................81

6 Trial run ................................................................................................................................................... 87

7 Further Information .................................................................................................................................. 91

Table of contents

CPU 317TF-3PN/DP: Controlling a SINAMICS S120 with Safety Functions

4Getting Started, 10/2013, A5E02982990-04

CPU 317TF-3PN/DP: Controlling a SINAMICS S120 with Safety Functions

Getting Started, 10/2013, A5E02982990-04 5

Introduction

These instructions provide a practical example guiding you through the commissioning tasks

required to create a fully functional application, and showing you how to perform a traverse

motion with additional safety functions. It will help you get acquainted with operating the

CPU 317TF-3PN/DP and the SINAMICS S120 drive system.

Depending on your level of expertise, working through the sample will take between 4 and 5

hours.

Validity

The manual is valid for the following components:

●CPU 317TF-3PN/DP as of V3.2.9/4.1.5

●SINAMICS S120 as of V4.4

●S7 Technology as of V4.2 SP3

●S7 Distributed Safety as of V5.4 SP5 and S7 F Configuration Pack as of V5.5 SP10

Requirementss

This document presumes that you have connected a SINAMICS S120 drive system to the

DP(DRIVE) interface of the CPU 317TF-3PN/DP.

We recommend the following manuals as preparation:

●Getting Started "CPU 317T-3PN/DP: Controlling a SINAMICS S120"

●Getting Started "S7 Distributed Safety"

●System manual "Safety Engineering in SIMATIC S7"

Introduction

CPU 317TF-3PN/DP: Controlling a SINAMICS S120 with Safety Functions

6Getting Started, 10/2013, A5E02982990-04

CPU 317TF-3PN/DP: Controlling a SINAMICS S120 with Safety Functions

Getting Started, 10/2013, A5E02982990-04 7

Preparation

2.1

Requirements

The following requirements must be fulfilled:

●You have an S7-300 station, consisting of:

–Power supply (PS), e.g., 6ES7307-1KA02-0AA0

–CPU 317TF-3PN/DP with Memory Card (8 MB or more),

6ES7317-7UL10-0AB0 V3.2/V4.1.5

–Digital input module, safety-related (F-DI) with bus connector,

for example, 6ES7326-1BK02-0AB0

–Digital output module, safety-related (F-DO) with bus connector,

for example, 6ES7326-2BF10-0AB0

–Safety protector, 6ES7195-7KF00-0XA0

–Digital input module (DI) with bus connector, for example, 6ES7321-1BH02-0AA0

–Digital output module (DO) with bus connector, for example, 6ES7322-1BH01-0AA0

–Two optional front connectors for the digital modules

●For operating the safety functions, you need:

–Emergency stop switch, dual channel - see the Configurator for pushbuttons and

SIRIUS 3SB3/3SF5 indicator lamp in the Internet

(http://www.siemens.com/industrymall)

–Key switch, dual channel - see the Configurator for pushbuttons and SIRIUS

3SB3/3SF5 indicator lamp in the Internet (http://www.siemens.com/industrymall)

–2 hinge position switches, dual channel, to monitor the protected zone door - see the

Configurator for position switches in the Internet

(http://www.siemens.com/industrymall)

●The following software packages and commissioning tools are correctly installed on your

programming device with Ethernet interface:

–STEP 7 as of V5.5 SP2

–S7 Technology as of V4.2 SP3

–Distributed Safety as of V5.4 SP5 with F Configuration Pack as of V5.5 SP10

Preparation

2.1 Requirements

CPU 317TF-3PN/DP: Controlling a SINAMICS S120 with Safety Functions

8Getting Started, 10/2013, A5E02982990-04

●The programming device is connected via Ethernet interface to the CPU:

–Ethernet cable IE TP Cord RJ45/RJ45 TP Cable 4 x 2 with 2 RJ45 plug-in connectors

0.5 m 6XV1 870-3QE50

1 m 6XV1 870-3QH10

2 m 6XV1 870-3QH20

6 m 6XV1 870-3QH60

10 m 6XV1 870-3QN10

●A SINAMICS S120 drive system with the following components is connected to the CPU

317TF-3PN/DP via the DP(DRIVE) interface:

–CU320-2DP Control Unit (6SL3040-1MA00-0AA0) with TB30 Terminal Board

(6SL3055-0AA00-2TA0)

–Smart Line Module 5 kW (6SL3130-6AE15-0AB1)

–Single/Double Motor Module 3 A (6SL3120-2TE13-0AA4)

–1 synchronous motor 1FK7022-5AK71-1AG3 with incremental encoder sin/cos 1 Vpp

via sensor module cabinet SMC20 (6SL3055-0AA00-5BA1) - optional

–1 synchronous motor 1FK7022-5AK71-1LG3 with DRIVE-CLiQ interface:

Absolute encoder EnDat 512 pulses/revolution

–PROFIBUS cable, e.g., 6ES7901-4BD00-0XA0

–Reference loops for position monitoring

–Control box for setpoint/actual-value linkage via terminals

●SINAMICS S120 has the factory settings.

Preparation

2.1 Requirements

CPU 317TF-3PN/DP: Controlling a SINAMICS S120 with Safety Functions

Getting Started, 10/2013, A5E02982990-04 9

●You know the firmware version of your SINAMICS S120.

If you do not know the firmware version, you can find the version listed in the supplied

documents. Alternatively, you can open the "content.txt" file on the CF card. The firmware

version is in the "Internal Version" entry. You can find more detailed information on

reading the firmware version in the SINAMICS S120 product information.

Note

We have used a SINAMICS S120 training case as an example of a drive for this Getting

Started. The training case is available under the following order number:

•

2-axis version with 1FK7 motors

6ZB2480-0CM00

●The hardware is completely assembled and wired. For information, refer to

Getting Started CPU 31x: Commissioning

●You provided hardware limit switches and EMERGENCY-OFF switches for safe and

reliable operation of the system. This EMERGENCY-OFF switch is independent of the

emergency stop switch described in the application example.

WARNING

Risk of accident

Non-compliance with the regulations can result in serious injuries and damage to

machines and equipment.

Operation of an S7-300 as part of plants or systems is subject to special rules and

regulations, based on its field of application. Please note the current safety regulations

for the prevention of accidents, e.g. IEC 204 (EMERGENCY-OFF equipment).

Preparation

2.2 Task

CPU 317TF-3PN/DP: Controlling a SINAMICS S120 with Safety Functions

10 Getting Started, 10/2013, A5E02982990-04

2.2

Task

The example includes a technology task (positioning) with safety functions. The axis moves

in a production area with access control.

Technology task

The positioning requests are performed via two inputs:

●Start position at position 1 (0 mm)

●Start position at position 2 (5000 mm)

Other inputs are used to start or stop the axis.

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