Siemens SINAMICS S120 Quick start guide

SINAMICS S120 Commissioning

SINAMICS S120

sinamics

Commissioning Manual 07/2007

Preface

Preparations for

Commissioning

Diagnosis

Parameterizing using the

BOP20 (Basic Operator

Panel 20)

Appendix

SINAMICS

S120

Commissioning

Commissioning Manual

(IH1), 07/2007

6SL3097-2AF00-0BP7

Applies to:

Firmware version FW2.5 SP1

Safety Guidelines

This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent

damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert

symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are

graded according to the degree of danger.

DANGER

indicates that death or severe personal injury will result if proper precautions are not taken.

WARNING

indicates that death or severe personal injury may result if proper precautions are not taken.

CAUTION

with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.

CAUTION

without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.

NOTICE

indicates that an unintended result or situation can occur if the corresponding information is not taken into

account.

If more than one degree of danger is present, the warning notice representing the highest degree of danger will

be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to

property damage.

Qualified Personnel

The device/system may only be set up and used in conjunction with this documentation. Commissioning and

operation of a device/system may only be performed by qualified personnel. Within the context of the safety notes

in this documentation qualified persons are defined as persons who are authorized to commission, ground and

label devices, systems and circuits in accordance with established safety practices and standards.

Prescribed Usage

Note the following:

WARNING

This device may only be used for the applications described in the catalog or the technical description and only

in connection with devices or components from other manufacturers which have been approved or

recommended by Siemens. Correct, reliable operation of the product requires proper transport, storage,

positioning and assembly as well as careful operation and maintenance.

Trademarks

All names identified by ® are registered trademarks of the Siemens AG. The remaining trademarks in this

publication may be trademarks whose use by third parties for their own purposes could violate the rights of the

owner.

Disclaimer of Liability

We have reviewed the contents of this publication to ensure consistency with the hardware and software

described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the

information in this publication is reviewed regularly and any necessary corrections are included in subsequent

editions.

Siemens AG

Automation and Drives

Postfach 48 48

90327 NÜRNBERG

GERMANY

Ordernumber: 6SL3097-2AF00-0BP7

Ⓟ 08/2007

Technical data subject to change

Commissioning

Commissioning Manual, (IH1), 07/2007 Edition, 6SL3097-2AF00-0BP7 5

Preface

SINAMICS documentation

The SINAMICS documentation is organized in two parts:

● General documentation/catalogs

● Manufacturer/service documentation

A current overview of the documentation in the available languages is provided on the

Internet:

http://www.siemens.com/motioncontrol

Select the menu items "Support" --> "Technical Documentation" --> "Overview of

Publications."

The Internet version of DOConCD (DOConWEB) is available on the Internet:

http://www.automation.siemens.com/doconweb

Information on the range of training courses and FAQs (Frequently Asked Questions) are

available on the Internet:

http://www.siemens.com/motioncontrol

Select the menu item "Support".

Usage phases and their tools/documents (as an example)

Table 1 Usage phases and the available documents/tools

Usage phase Document/tool

Orientation SINAMICS S Sales Documentation

Planning/configuration •SIZER Configuration Tool

•Configuration Manuals, Motors

Deciding/ordering SINAMICS S Catalogs

Installation/assembly •SINAMICS S120 Equipment Manual for Control Units and

Additional System Components

•SINAMICS S120 Equipment Manual for Booksize Power

Units

•SINAMICS S120 Equipment Manual for Chassis Power

Units

•SINAMICS S120 Equipment Manual for AC Drives

Preface

Commissioning

6 Commissioning Manual, (IH1), 07/2007 Edition, 6SL3097-2AF00-0BP7

Usage phase Document/tool

Commissioning •STARTER Parameterization and Commissioning Tool

•SINAMICS S120 Getting Started

•SINAMICS S120 Commissioning Manual

•SINAMICS S120 CANopen Commissioning Manual

•SINAMICS S120 Function Manual

•SINAMICS S List Manual

Usage/operation •SINAMICS S120 Commissioning Manual

•SINAMICS S List Manual

Maintenance/servicing •SINAMICS S120 Commissioning Manual

•SINAMICS S List Manual

Target group

This documentation is intended for machine manufacturers, commissioning engineers, and

service personnel who use the SINAMICS S drive system.

Benefits

The Commissioning Manual describes all the information, procedures and operational

instructions required for commissioning and servicing SINAMICS S120.

The Commissioning Manual is structured as follows:

Chapter 1 Preparations for Commissioning

Chapter 2 Commissioning

Chapter 3 Diagnostics

Chapter 4 Parameterizing using the BOP20

(Basic Operator Panel 20)

Search tools

The following guides are provided to help you locate information in this manual:

1. Contents

2. List of abbreviations

3. Index

Standard scope

The scope of the functionality described in this document may differ from the scope of the

functionality of the drive system that is actually supplied.

● It may be possible for other functions not described in this documentation to be executed

in the drive system. However, no claim can be made regarding the availability of these

functions when the equipment is first supplied or in the event of servicing.

● Functions that are not available in a particular product version of the drive system may be

described in the documentation. The functionality of the supplied drive system should

only be taken from the ordering documentation.

Preface

Commissioning

Commissioning Manual, (IH1), 07/2007 Edition, 6SL3097-2AF00-0BP7 7

● Extensions or changes made by the machine manufacturer must be documented by the

machine manufacturer.

For reasons of clarity, this documentation does not contain all of the detailed information on

all of the product types. This documentation cannot take into consideration every

conceivable type of installation, operation and service/maintenance.

Technical Support

If you have any questions, please contact us on the following hotline:

European and African time zones

A&D Technical Support

Tel.: +49 (0) 180 5050 - 222

Fax: +49 (0) 180 5050 - 223

Internet: http://www.siemens.de/automation/support-request

Asian and Australian time zones

A&D Technical Support

Tel: +89 1064 719 990

Fax: +86 1064 747 474

E-mail: adsupport.asia@siemens.com

American time zone

A&D Technical Support

Tel: +1 423 262 2522

Fax: +1 423 262 2200

E-mail: techsupport.s[email protected]

Note

National telephone numbers for technical support are provided under the following Internet

address:

http://www.siemens.com/automation/service&support

Questions on the manual

Please send any questions about the technical documentation (e.g. suggestions for

improvement, corrections) to the following fax number or e-mail address:

Fax: +49 (0) 9131 / 98 - 63315

E-mail: [email protected]m

Fax form: Refer to the reply form at the end of this manual

Preface

Commissioning

8 Commissioning Manual, (IH1), 07/2007 Edition, 6SL3097-2AF00-0BP7

Internet address for SINAMICS

http://www.siemens.com/sinamics.

EC Declaration of Conformity

The EC Declaration of Conformity for the EMC Directive can be obtained from:

● Internet

http://www.ad.siemens.de/csinfo

Product/order number: 15257461

● Branch offices

For the responsible regional offices of the A&D MC business division of Siemens AG.

Notation

The following notation and abbreviations are used in this documentation:

Notation for parameters (examples):

● p0918 Adjustable parameter 918

● r1024 Visualization parameter 1024

● p1070[1] Adjustable parameter 1070, index 1

● p2098[1].3 Adjustable parameter 2098, index 1, bit 3

● p0099[0...3] Adjustable parameter 99, indices 0 to 3

● r0945[2](3) Visualization parameter 945, index 2 of drive object 3

● p0795.4 Adjustable parameter 795, bit 4

Notation for faults and alarms (examples):

● F12345 Fault 12345

● A67890 Alarm 67890

Preface

Commissioning

Commissioning Manual, (IH1), 07/2007 Edition, 6SL3097-2AF00-0BP7 9

ESD Notes

CAUTION

Electrostatic sensitive devices (ESD) are single components, integrated circuits or devices

that can be damaged by electrostatic fields or electrostatic discharges.

Regulations for the ESD handling:

During the handling of electronic components, pay attention to the grounding of the person,

workplace and packaging!

Electronic components may be touched by persons only when

•these persons are grounded using an ESD bracelet, or

•these persons in ESD areas with a conducting floor wear ESD shoes or ESD grounding

straps.

Electronic components should be touched only when this is unavoidable. The touching is

permitted only on the front panel or on the circuit board edge.

Electronic components must not be brought into contact with plastics or clothing made of

artificial fibers.

Electronic components may only be placed on conducting surfaces (table with ESD coating,

conducting ESD foamed material, ESD packing bag, ESD transport container).

Electronic components may not be placed near display units, monitors or televisions

(minimum distance from the screen > 10 cm).

Measurements may be made on electronic components when the measuring unit is

grounded (e.g. with a protective conductor) or prior to measuring with a potential-free

measuring unit, the measuring head is briefly discharged (e.g. by touching a bare metal

housing).

Preface

Commissioning

10 Commissioning Manual, (IH1), 07/2007 Edition, 6SL3097-2AF00-0BP7

Safety-related information

DANGER

•Commissioning must not start until you have ensured that the machine in which the

components described here are to be installed complies with Directive 98/37/EC.

•SINAMICS devices and AC motors may only be commissioned by suitably qualified

personnel.

•The personnel must take into account the information provided in the technical customer

documentation for the product, and be familiar with and observe the specified danger

and warning notices.

•When electrical equipment and motors are operated, the electrical circuits automatically

conduct a dangerous voltage.

•Dangerous mechanical movements are possible during system operations.

•All the work carried-out on the electrical machine or system must be carried-out with it in

a no-voltage condition.

•SINAMICS devices with AC motors may only be connected to the power supply via an

AC-DC residual-current-operated device with selective switching once verification has

been provided that the SINAMICS device is compatible with the residual-current-

operated device in accordance with EN 50178, Chapter 5.2.11.2.

WARNING

•The successful and safe operation of this equipment and motors is dependent on

professional transport, storage, installation and mounting as well as careful operations,

service and maintenance.

•Information and data from the catalogs and quotations also apply to special versions of

the equipment and motors.

•In addition to the danger and warning information provided in the technical customer

documentation, the applicable national, local, and plant-specific regulations and

requirements must be taken into account.

•Only protective extra-low voltages (PELV) that comply with EN60204-1 may be

connected to all connections and terminals between 0 and 48 V.

CAUTION

•The motors can have surface temperatures of over +80 °C.

•This is why temperature-sensitive components, e.g. cables or electronic components

must not be in contact with or attached to the motor.

•When connecting up cables, please ensure that they

– are not damaged

– are not subject to tensile stress

– cannot be touched by rotating components.

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