Siemens SINUMERIK 840D Setup guide

Diagnostics Guide 10/2004 Edition

sinumerik

SINUMERIK 840D/840Di/810D

Edition: 10.04

SINUMERIK 840D/840Di/810D

Diagnostics Guide

Valid for

Control

SINUMERIK 840D powerline

SINUMERIK 840DE powerline (export version)

SINUMERIK 840Di

SINUMERIK 840DiE (export version)

SINUMERIK 810D powerline

SINUMERIK 810DE powerline (export version)

Drive

SIMODRIVE 611 digital

Alarms 1

Abbreviations / 2

References

More information is available on the Internet at:

http://www.siemens.com/motioncontrol

This publication was created using FrameMaker V7.0.

Other functions not described in this documentation might be execut-

able in the control. This does not, however, represent an obligation to

supply such functions with a new control or when servicing.

We have checked the contents of this manual for agreement with the

hardware and software described. Since deviations cannot be pre-

cluded entirely, we cannot guarantee full agreement.However, the

data in this manual is reviewed regularly and any necessary correc-

tions will be included in subsequent editions.Suggestions for improve-

ment are welcomed.

Technical data subject to change.

Order No. 6FC5298-7AA20-0BP1 Siemens Aktiengesellschaft

Printed in Germany

SINUMERIK® Documentation

Printing history

Brief details of this edition and previous editions are listed below.

The status of each edition is shown by the code in the "Remarks" column.

Status code in the "Remarks" column:

A .... New documentation

B .... Unrevised reprint with new order number

C .... Revised edition with new status

If factual changes have been made on the page since the last edition, this is indicated by a new

edition code in the header on that page.

Edition Order No. Remarks

02.95 6FC5298-2AA20-0BP0 A

04.95 6FC5298-2AA20-0BP1 C

09.95 6FC5298-3AA01-0BP0 Description of differences

03.96 6FC5298-3AA20-0BP0 C

08.97 6FC5298-4AA20-0BP0 C

12.97 6FC5298-4AA20-0BP1 C

12.98 6FC5298-5AA20-0BP0 C

08.99 6FC5298-5AA20-0BP1 C

04.00 6FC5298-5AA20-0BP2 C

10.00 6FC5298-6AA20-0BP0 C

09.01 6FC5298-6AA20-0BP1 C

02.02 6FC5298-6AA20-0BP2 C

11.02 6FC5298-6AA20-0BP3 C

03.04 6FC5298-7AA20-0BP0 C

10.04 6FC5298-7AA20-0BP1 C

Trademarks

SIMATIC®, SIMATIC HMI®, SIMATIC NET®, SIROTEC®, SINUMERIK®, and SIMODRIVE® are

Siemens trademarks. Other product names used in this documentation may be trademarks, which, if

used by third parties, could infringe the rights of their owners.

SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition

10.04 Preface

Preface

Structure of the

documentation

The SINUMERIK documentation is organized in 3 parts:

•General documentation

•User documentation

•Manufacturer/service documentation

This manual is intended as a work of reference. It allows the operator at the machine tool:

- To correctly assess special situations when operating the machine.

- To ascertain the reaction of the system to the special situation.

- To utilize the possibilities for continued operation following the special situation.

- To follow references to other documentation containing further details.

Scope The manual deals with alarms from the NCK (NC kernel), the PLC and the

SIMODRIVE 611D drive.

Further alarms can occur in connection with MMC (Man Machine Communication). These

alarms are displayed on the operator panel in the form of self-explanatory text. They are

subsequently recorded as MMC messages.

For special situations related to the integrated PLC, please refer to the SIMATIC S7-300

system references.

Please contact your local SIEMENS office for more detailed information about documen-

tation for SINUMERIK 840D/810Di/810D and publications, which apply to all SINUMERIK

controls.

Audience This documentation is intended for manufacturers of machine tools with

SINUMERIK 840D/840Di/810D and SIMODRIVE 611D.

Preface 10.04

SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition

Hotline If you have any questions, please contact our hotline:

A&D Technical Support

Phone: +49 (0) 180 50 50 222

Fax: +49 (0) 180 50 50 223

E-mail: www.siemens.com/automation/support-request

If you have any questions about the documentation (suggestions, corrections), please fax

or e-mail us at the following addresses:

Fax: +49 (0) 9131 98 21 76

E-mail: [email protected]m

Fax form: See the reply form at the end of the document.

Website address http://www.siemens.com/motioncontrol

SINUMERIK 840D

powerline

Since September 2001, the

•SINUMERIK 840D powerline and

•SINUMERIK 840DE powerline

have been available with improved performance. The following hardware description con-

tains a list of the available powerline modules:

References: /PHD/SINUMERIK 840D Configuration Manual

SINUMERIK 810D

powerline

Since December 2001, the

•SINUMERIK 810D powerline and

•SINUMERIK 810DE powerline

have been available with improved performance. The following hardware description con-

tains a list of the available powerline modules:

References: /PHC/SINUMERIK 810D Configuration Manual

Important

This document is valid for:

•SINUMERIK 840D powerline software version 7

•SINUMERIK 810D powerline software version 7

•SINUMERIK 840Di controller software version 3

VII

SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition

10.04 Preface

Export version The following functions are not available in the export version:

Sorting The alarms are sorted by ascending alarm number in each section. There are gaps in the

sequence.

Structure of

alarm description

Each alarm consists of an alarm number and alarm text. There are four description cate-

gories:

•Explanation

•Reaction

•Remedy

•Program continuation

For a more detailed explanation of the "Reaction" category, please refer to the

Section: "System reactions on alarms"

For a more detailed explanation of the "Program continuation" category, please refer to

the section: "Clear criteria for alarms"

NCK alarms Table 1_1 Alarm number ranges

Function 810E 840DE

Five axis machining package - -

Handling transformation package (five axes) - -

Multiple-axes interpolation (> 4 axes) - -

Helical interpolation 2D+6 - -

Synchronized actions, stage 2 - O1)

Measurements, stage 2 - O1)

Adaptive control - O1)

Continuous dressing - O1)

Utilization of compile cycles (OEM) - -

Multidimensional sag compensation - O1)

000 000 - 009 999 General alarms

010 000 - 019 999 Channel alarms

020 000 - 029 999 Axis/spindle alarms

030 000 - 099 999 Functional alarms

060 000 - 064 999 Cycle alarms SIEMENS

065 000 - 069 999 Cycle alarms user

070 000 - 079 999 Compile cycles, manufacturer and

OEM

Preface 10.04

SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition

HMI alarms/messages Table 1_2 Alarm number ranges, continued

611D alarms Table 1_3 Alarm number ranges, continued

PLC alarms/messages Table 1_4 Alarm number ranges, continued

1) More information is available via the diagnostic function (diagnostic buffer) in SIMATIC

STEP 7.

2) The PLC alarms in the range 500000 - 899999 are configured and described by the

machine manufacturer.

100000 - 100999 Basic system

101000 - 101999 Diagnostics

102000 - 102999 Services

103000 - 103999 Machine

104000 - 104999 Parameters

105000 - 105999 Programming

106000 - 106999 Reserve

107000 - 107999 OEM

109000 - 109999 Distributed systems (M to N)

110000 - 110999 HMI Embedded messages

111000 - 111999 ManualTurn, ShopMill, ShopTurn

120000 - 120999 HMI Advanced messages

300000 - 399999 Drive

400000 - 499999 General alarms

500000 - 599999 Channel alarms2)

600000 - 699999 Axis/spindle alarms2)

700000 - 799999 User area2)

800000 - 899999 Sequencers/graphs2)

(810001 - 810009 System error messages from PLC1) )

SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition

10.04 Preface

Action list The actions described in the alarm texts ("Action %---") are explained in detail in the table

in the "Action list" section.

Finding information For better orientation, you are provided with a table of contents as well as the appendices:

•Abbreviations

•References

Safety

Explanation of symbols

Danger and

warning concept

The following warning notices with varying degrees of significance are used in the docu-

ment:

Danger

Please use the description of the alarms that have occurred to check the situation in

the system very carefully. Eliminate the causes for the occurrence of the alarms and

acknowledge in the manner indicated. Failure to observe this warning will place your

machine, workpiece, stored settings and possibly even your own safety at risk.

!Important

This notice indicates important facts that must be taken into consideration.

Danger

Indicates an imminently hazardous situation, which, if not avoided, will result in death

or serious injury or in substantial property damage.

Warning

Indicates a potentially hazardous situation, which, if not avoided, could result in death

or serious injury or in substantial property damage.

Caution

Used with the safety alert symbol to indicate a potentially hazardous situation, which, if

not avoided, may result in minor or moderate injury or in property damage.

Preface 10.04

SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition

Caution

Used without the safety alert symbol to indicate a potentially hazardous situation,

which, if not avoided, may result in property damage.

Notice

Indicates a potential situation, which, if not avoided, may result in an undesirable result

or state.

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