Siemens SINAMICS S120 Technical Document

SINAMICS

S120

SINAMICS S120 Combi

Manual

(GH9),

07/2016

6SL3097-4AV00-0BP5

Preface

Fundamental safety

instructions

System overview

Line-side power components

S120 Combi Power Modules

Topology rules for DRIVE-

CLiQ

Motor Modules Booksize

Compact as expansion axes

DC link components

Electrically connecting Motor

Modules and DC link

components

Additional system

components

Encoder system connection

Accessories

Cabinet design and EMC

Service and maintenance

Appendix

Siemens AG

Division Digital Factory

Postfach 48 48

90026 NÜRNBERG

GERMANY

Document order number: 6SL3097-4AV00-0BP5

Ⓟ

07/2016 Subject to change

Legal information

Warning notice system

This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent

damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert

symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are

graded according to the degree of danger.

DANGER

indicates that death or severe personal injury will result if proper precautions are not taken.

WARNING

indicates that death or severe personal injury

may

result if proper precautions are not taken.

CAUTION

indicates that minor personal injury can result if proper precautions are not taken.

NOTICE

indicates that property damage can result if proper precautions are not taken.

If more than one degree of danger is present, the warning notice representing the highest degree of danger will

be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to

property damage.

Qualified Personnel

The product/system described in this documentation may be operated only by

personnel qualified

for the specific

task in accordance with the relevant documentation, in particular its warning notices and safety instructions.

Qualified personnel are those who, based on their training and experience, are capable of identifying risks and

avoiding potential hazards when working with these products/systems.

Proper use of Siemens products

Note the following:

WARNING

Siemens products may only be used for the applications described in the catalog and in the relevant technical

documentation. If products and components from other manufacturers are used, these must be recommended

or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and

maintenance are required to ensure that the products operate safely and without any problems. The permissible

ambient conditions must be complied with. The information in the relevant documentation must be observed.

Trademarks

All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication

may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.

Disclaimer of Liability

We have reviewed the contents of this publication to ensure consistency with the hardware and software

described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the

information in this publication is reviewed regularly and any necessary corrections are included in subsequent

editions.

SINAMICS S120 Combi

Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP55

Preface

SINAMICS documentation

The SINAMICS documentation is organized in the following categories:

●General documentation/catalogs

●User documentation

●Manufacturer/service documentation

Additional information

You can find information on the following topics at the following address

(https://support.industry.siemens.com/cs/de/en/view/108993276):

●Ordering documentation/overview of documentation

●Additional links to download documents

●Using documentation online (find and search in manuals/information)

Please send any questions about the technical documentation (e.g. suggestions for

improvement, corrections) to the following e-mail address

(mailto:docu.motioncontrol@siemens.com).

Siemens MySupport/Documentation

At the following address (https://support.industry.siemens.com/My/ww/en/documentation),

you can find information on how to create your own individual documentation based on

Siemens' content, and adapt it for your own machine documentation.

Training

At the following address (http://www.siemens.com/sitrain), you can find information about

SITRAIN (Siemens training on products, systems and solutions for automation and drives).

FAQs

You can find Frequently Asked Questions in the Service&Support pages under Product

Support (https://support.industry.siemens.com/cs/de/en/ps/faq).

SINAMICS

You can find information about SINAMICS at the following address

(http://www.siemens.com/sinamics).

Preface

SINAMICS S120 Combi

Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5

Usage phases and their documents/tools (as an example)

Table 1 Usage phases and the available documents/tools

Usage phase

Document/tool

Orientation

SINAMICS S Sales Documentation

Planning/configuration •SIZER Engineering Tool

•Configuration Manuals, Motors

Deciding/ordering SINAMICS S120 catalogs

•SIMOTION, SINAMICS S120 and Motors for Production Machines (Catalog

PM 21)

•SINAMICS and Motors for Single-axis Drives (Catalog D 31)

•SINUMERIK & SINAMICS

Equipment for Machine Tools (Catalog NC 61)

•SINUMERIK 840D sl Type 1B

Equipment for Machine Tools (Catalog NC 62)

Installation/assembly •SINAMICS S120 Manual for Control Units and Additional System Components

•SINAMICS S120 Manual for Booksize Power Units

•SINAMICS S120 Manual for Booksize Power Units C/D Type

•SINAMICS S120 Manual for Chassis Power Units, Air-cooled

•SINAMICS S120 Manual for Chassis Power Units, Liquid-cooled

•SINAMICS S120 Manual for AC Drives

•SINAMICS S120 Manual Combi

•SINAMICS S120M Manual Distributed Drive Technology

•SINAMICS HLA System Manual Hydraulic Drive

Commissioning •STARTER Commissioning Tool

•SINAMICS S120 Getting Started with STARTER

•SINAMICS S120 Commissioning Manual with STARTER

•SINAMICS S120 CANopen Commissioning Manual

•SINAMICS S120 Function Manual Drive Functions

•SINAMICS S120 Safety Integrated Function Manual

•SINAMICS S120/S150 List Manual

•SINAMICS HLA System Manual Hydraulic Drive

•Startdrive commissioning tool1)

•SINAMICS S120 Getting Started with Startdrive1)

•SINAMICS S120 Commissioning Manual with Startdrive1)

Usage/operation •SINAMICS S120 Commissioning Manual with STARTER

•SINAMICS S120/S150 List Manual

•SINAMICS HLA System Manual Hydraulic Drive

•SINAMICS S120 Commissioning Manual with Startdrive1)

Preface

SINAMICS S120 Combi

Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP57

Usage phase

Document/tool

Maintenance/servicing •SINAMICS S120 Commissioning Manual with STARTER

•SINAMICS S120/S150 List Manual

•SINAMICS S120 Commissioning Manual with Startdrive1)

References •SINAMICS S120/S150 List Manual

1) available as of Startdrive V14 release

Target group

This documentation is intended for machine manufacturers, commissioning engineers, and

service personnel who use the SINAMICS drive system.

Benefits

This manual provides all of the information, procedures and operator actions required for the

particular usage phase.

Standard scope

The scope of the functionality described in this document can differ from that of the drive

system that is actually supplied.

●Other functions not described in this documentation might be able to be executed in the

drive system. However, no claim can be made regarding the availability of these functions

when the equipment is first supplied or in the event of service.

●The documentation can also contain descriptions of functions that are not available in a

particular product version of the drive system. The functionality of the supplied drive

system should only be taken from the ordering documentation.

●Extensions or changes made by the machine manufacturer must be documented by the

machine manufacturer.

For reasons of clarity, this documentation does not contain all of the detailed information on

all of the product types, and cannot take into consideration every conceivable type of

installation, operation and service/maintenance.

Technical Support

Country-specific telephone numbers for technical support are provided in the Internet at the

following address (https://support.industry.siemens.com/sc/ww/en/sc/2090) in the "Contact"

area.

See also

EC-conform (https://support.industry.siemens.com/cs/ww/en/ps/13231/cert)

UL certificate (http://database.ul.com/cgi-bin/XYV/template/LISEXT/1FRAME/index.html)

TÜV-Süd (https://www.tuev-sued.de/industry_and_consumer_products/certificates)

Preface

SINAMICS S120 Combi

Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5

Relevant directives and standards

You can obtain an up-to-date list of currently certified components on request from your local

Siemens office. If you have any questions relating to certifications that have not yet been

completed, please ask your Siemens contact person.

Certificates for download

The certificates can be downloaded from the Internet:

Certificates

EC Declaration of Conformity

You can find the EC Declaration of Conformity for the relevant directives as well as the

relevant certificates, prototype test certificates, manufacturers declarations and test

certificates for functions relating to functional safety ("Safety Integrated") on the Internet at

the following address.

The following directives and standards are relevant for SINAMICS S devices:

European low-voltage directive

SINAMICS S devices fulfil the requirements stipulated in the Low-Voltage Directive

2014/35/EU, insofar as they are covered by the application area of this directive.

European machinery directive

SINAMICS S devices fulfil the requirements stipulated in the Low-Voltage Directive

2006/42/EU, insofar as they are covered by the application area of this directive.

However, the use of the SINAMICS S devices in a typical machine application has been fully

assessed for compliance with the main regulations in this directive concerning health and

safety.

European EMC Directive

SINAMICS S devices comply with the EMC Directive 2014/30/EU.

EMC requirements for South Korea

SINAMICS S devices with the KC marking on the rating plate satisfy the EMC requirements

for South Korea.

Specification for semiconductor process equipment voltage drop immunity

SINAMICS S devices meet the requirements of standard SEMI F47-0706.

Eurasian conformity

SINAMICS S comply with the requirements of the Russia/Belarus/Kazakhstan customs union

(EAC).

North American market

SINAMICS S devices provided with one of the test symbols displayed fulfil the requirements

stipulated for the North American market as a component of drive applications.

Preface

SINAMICS S120 Combi

Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP59

You can find the relevant certificates on the Internet pages of the certifiers:

●For products with UL certificate

●For products with TÜV SÜD certificate

Possible test symbols

Australia and New Zealand (RCM formerly C-Tick)

SINAMICS S devices showing the test symbols fulfil the EMC requirements for Australia and

New Zealand.

Quality systems

Siemens AG employs a quality management system that meets the requirements of ISO

9001 and ISO 14001.

Not relevant standards

China Compulsory Certification

SINAMICS S devices do not fall in the area of validity of the China Compulsory Certification

(CCC).

EMC limit values in South Korea

The EMC limit values to be observed for Korea correspond to the limit values of the EMC

product standard for variable-speed electric drives EN 61800-3 of category C2 or the limit

value class A, Group 1 to KN11. By implementing appropriate additional measures, the limit

values according to category C2 or limit value class A, Group 1, are observed. Further,

additional measures may be required, such as using an additional radio interference

suppression filter (EMC filter).

The measures for EMC-compliant design of the system are described in detail in this manual

respectively in the EMC Installation Guideline Configuration Manual.

The final statement regarding compliance with the standard is given by the respective label

attached to the individual unit.

Preface

SINAMICS S120 Combi

Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5

Ensuring reliable operation

The manual describes a desired state which, if maintained, ensures the required level of

operational reliability and compliance with EMC limit values.

Should there be any deviation from the requirements in the manual, appropriate actions (e.g.

measurements) must be taken to check/prove that the required level of operational reliability

and compliance with EMC limit values are ensured.

Spare parts

Spare parts are available on the Internet at the following address

(https://www.automation.siemens.com/sow?sap-language=EN).

Product maintenance

The components are subject to continuous further development within the scope of product

maintenance (improvements to robustness, discontinuations of components, etc).

These further developments are "spare parts-compatible" and do not change the article

number.

In the scope of such spare parts-compatible further developments, connector positions are

sometimes changed slightly. This does not cause any problems with proper use of the

components. Please take this fact into consideration in special installation situations (e.g.

allow sufficient clearance for the cable length).

Use of third-party products

This document contains recommendations relating to third-party products. Siemens accepts

the fundamental suitability of these third-party products.

You can use equivalent products from other manufacturers.

Siemens does not accept any warranty for the properties of third-party products.

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