Siemens Simatic S5 IP 240 Technical Document

SIEMENS

SIMATIC S5

281

Equipment Manual

Table of Contents

ESD Guidelines

Notes on Safety

Warning

Table of Contents

Introduction

General

Function Description

Hardware Settings

Software Settings

Interrupt Processing

Commissioning

the

Counter Module

Operating Modes

and Functions

Programming Example

Technical Specifications

Release

Order No: 6ES5998–0KP21

Definition of Terms

Index

SIMATIC

is a trade mark of

Siemens.

Subject to change without prior notice.

Siemens

Aktiengesellschaft

Although the contents of this publication have been checked for agreement with the hardware

and software described, we do not accept liability for total agreement since differences cannot

be completely excluded. The information in this publication is checked at regular intervals and

necessary corrections included in the next release. Your suggestions for improving this publica-

tion are welcome.

Siemens

Passing on and reproduction of these documents, and utilization and disclosure of their con-

tents is prohibited unless specifically authorized. Violations shall be cause for damage liability.

tered.

ESD

Guidelines

Guidelines for Handling Electrostatic Sensitive

Devices

(ESD)

What Does

ESD

Mean?

Almost all SIMATIC–TELEPERM modules contain many integrated blocks or elements which use

MOS technology. The technology used makes these electronic components very sensitive to

overvoltages

and thus to electrostatic discharge.

The German abbreviation for such modules is

“EGB”:

Elektrostatisch

(2efahrdeten

Elauelemente

EJaugruppen

Next to this abbreviation you will often find the common international abbreviation

“ESD”: Electrostatic Sensitive

!2evice

When found on cabinets, module

subracks

or packaging, the symbol shown below indicates that

electrostatic sensitive components have been used in this device and the module is thus sensitive

to touch.

ESDS can be destroyed by voltages and energies far below those perceived by humans. Such

voltages can even occur when a component or a module is touched by a person who is not statical-

ly discharged. Components which have been subjected to such

overvoltages

can usually not be

immediately identified as defective since a malfunction may not occur until the module has been in

operation for a longer period of time.

To be perceived by humans, the following minimum voltages are required:

– To be felt – 3500 volts

– To be heard – 4500 volts

– To be seen – 5000 volts

But a fraction of this voltage can already damage or destroy electronic components.

Components which have been damaged, overloaded or weakened by static discharge can

mal-

function temporarily when average technical specifications are deviated from. A few examples are

listed below.” -

—

Temperature changes

Impact

Jarring

Changes in stress

Only through rigorous use of protective measures and careful adherence to the handling guide-

lines can malfunctions and downtime of

ESD

modules be effectively prevented.

Siemens AG

E–1

ESD

Guidelines

When Does a Static Charge Occur?

You can never be absolutely certain that you yourself or the materials and tools you are using are

not electrostatically charged.

Small charges of up to 100 V are common but these can increase to 35,000 V in a very short time!

Examples:

– Walking on carpeting

– Walking on plastic -

flooring

– Sitting on upholstered

chair

– Unsoldering device

made of plastic

– Plastic coffee cups

– Plastic covers

– Books and pads with

synthetic binding

35000 v

12000 v

18000 V

8000 V

5000 v

8000 V

●

Important Protective Measures Against Static Charging

Since most plastics have a strong tendency to charge, it is imperative that they be kept away

from sensitive components.

Be sure to provide good grounding of people, your workplace and the packaging when working

with electrostatic sensitive components.

Handling

ESD

Modules

As a matter of principle, electronic modules should not be touched unless the work to be per-

formed on them makes this absolutely necessary.

Components should not be touched unless

– you are continuously grounded with an

ESD

bracelet

– you are wearing

ESD

shoes or

ESD

shoe protective

grounding strips on an

ESD

floor.

Before touching an electronic module, your own body must be discharged. The easiest way to

do this is to touch a conductive, grounded object (e.g., blank metal parts of switching cabinets,

water pipes, etc.) immediately prior to touching the component.

Modules should not come in contact with chargeable and highly insulating materials (e.g., plas-

tic foil, insulating tabletops, synthetic fiber clothing).

Modules should only be placed on conductive surfaces (e.g., table with

ESD

covering, conduc-

tive

ESD

foam,

ESD

packaging bag,

ESD

shipping container).

Do not allow modules in the vicinity of CRTs, monitors or television sets (minimum distance to

the screen

>10

cm).

E – II @Siemens AG

ESD

Guidelines

Required

ESD

protective measures are shown in the figure below.

—

a Conductive floor

ESD

table

ESD

shoes

ESD

shop coat

ESD

bracelet

f Grounding connection of the

cabinets

Measuring and Modifying

ESD

Modules

●

Measurements may not be performed on the modules unless

– the measuring device is grounded (e.g., with protective conductor)

– the measuring head is briefly discharged (e.g., touching blank metal part

of the controller housing) prior to measuring when using a floating mea-

suring device.

●

For soldering use only a grounded soldering device.

6Shipping

ESD

Modules

As a matter of principle, modules and components must always be stored or shipped in conduc-

tive packaging (e.g.,

metallized

plastic boxes, metal cans).

When packaging is not conductive, the modules must be wrapped in conductive material prior to

packaging. For example, conductive foam rubber,

ESD

bags, household aluminum foil or paper

can be used (never use plastic bags or foil).

Be sure that the conductive packaging of modules with built–in batteries does not touch or short

circuit the battery connections (if necessary, cover the connections with insulating tape or material

beforehand).

Siemens AG

E – Ill

Notes

Safetv

Notes on Safety for the User

General Information

This manual contains information required for operation of the described products in accordance

with their intended applications. The manual is written for qualified personnel who have received

special training or have adequate knowledge of measuring, and closed and open loop control

technology (subsequently called automation technology).

Safe installation and commissioning, and safe operation and maintenance of the described pro–

ducts are dependent on a knowledge of the safety notes and warnings contained in this manual

and correct observation of same. Only qualified personnel as described in item 2 have the special-

ized technical knowledge required to fully understand the safety notes and warnings as stated in

this manual, to interpret this information correctly in concrete situations, and to put this informa-

tion to use in actual practice.

This manual is a permanent part of the scope of delivery even if a separate order is required for

logistics reasons.

Forclarity’s

sake, this manual does not contain all details concerning all models

of the described product, and cannot cover every conceivable setup, and type of operation or

maintenance. Contact your local

Siemens

office if you desire additional information or if special problems arise which are not

co–

vered in sufficient detail by this manual.

In addition, be aware that the contents of this product documentation do not constitute a part of a

previous or existing agreement, promise or a legal relationship, and are not intended to alter same.

All obligations on the part of

Siemens

are based on the respective purchase order which also con-

tains the complete and solely valid warranty provisions. The information in this manual neither

wi–

dens nor restricts these contractual warranty regulations.

Qualified Personnel

Unqualified work on the device/system or noncompliance with warning notes contained in this

manual and warnings posted on the device/system cabinet can cause severe personal injury or

property damage. For this reason, only sufficiently qualified personnel may perform work on this

device/system.

The following personnel are considered qualified for the purposes of the safety-related notes in

this manual or on the product itself:

. Either programming personnel familiar with the safety concepts of automation technology

●

Oroperating personnel who have been instructed in the handling of devices used in automation

technology, and who are aware of the portions of this manual covering operating

●

Or maintenance and service personnel who have been trained to make repairs on devices used

in automation technology, and are authorized to commission, ground and label electrical cir-

cuits and devices/systems in accordance with safety standards.

Siemens

AG s–l

Notes

Safety

Notes Concerning Danger

The following warnings are provided for your personal safety and for the prevention of damage to

the described product or connected devices.

Notes on safety and warnings to avoid endangering the life and health of users or maintanence

personnel and to prevent

prope~

damage are indicated as shown below. The terms used in this

manual and the notes on the products themselves have the following meaning:

CEEl

Indicates that loss of life, severe per-

sonal injury or substantial property

damage

result if proper precau-

tions are not taken.

Indicates that minor personal injury or

property damage can result if

proper precautions are not taken.

Attention

DiEEl

indicates that loss of life, severe per-

sonal injury or substantial property

damage

result if proper

precau–

tions are not taken.

I-!w_l

Important information concerning

the product, handling of the product

or that part of the manual which re-

quires particular attention.

Corresponds to the above definition

for “note” or “caution” when used in

this manual for information concerning

safetv.

s –

@Siemens AG

Notes

Safetv

Operation in Accordance with Intended Use

●

The device/system and/or the system components may only be used for the applications con-

tained in the catalog and technical specifications, and only in combination with devices or com-

ponents of other manufacturers which have been recommended and/or approved by

Siemens.

The described

rxoduct

has been

develo~ed,

manufactured, tested and documented in com-

pliance with applicable safety standards:

Under normal circumstances, the product will not

damage human health or property if the described handling regulations and safety notes con-

cerning programming, installation, operation in accordance with intended use, and

mainte-

nance

are adhered to.

Warning

●

When the housing or the protection against accidental contact is removed,

or when the system cabinet is opened, certain parts of these devices/sys-

tems which can contain dangerous voltages become accessible.

Work on this device/system may only be performed by appropriatelyquali-

fied personnel.

This personnel must be thoroughly familiar with all sources of danger and

maintenance measures as specified in this manual.

Correct and safe operation of the product requires proper shipment, stor-

age, setup and installation, and careful operating and maintenance.

Notes on Programming and Installing the Product

Since the

Droduct

normallv

used as a

Dart

of a

larger

svstem or plant, these notes are intended as

a guide to safe integration of the product into its

e;virofiment.

“

The following facts require particular attention.

!Note

Even when devices of automation technology are designed to provide maximum

conceptual

safe~

(e.g., multi–channel setup), it is still absolutely essential to ad-

here precisely to the instructions in this manual since safety measures built into

the device/system to prevent dangerous errors can be rendered useless by im-

proper handling; incorrect handling can also create additional danger sources.

Siemens

s –

Ill

Notes on

Safetv

Notes on installation and maintenance of the product – based on the application – are listed be-

low.

, Warning

The safety and accident prevention regulations applicable to the specific appli-

cation must be adhered to.

Built–in devices for housings or cabinets may only be used and operated when

completely installed in the housing or cabinet; desktop or portable models may

only be used and operated when the housing is closed.

A power disconnector switch or a fuse must be provided in the building installa-

tion for facilities with a fixed connection (stationary devices/systems) without

all–pole power disconnector switches and /or fuses. The facility must be con-

nected to a protective conductor.

The grounded protective contact electrical outlet for devices/systems with per-

manently connected, non–removable connection lines and without all–pole

power disconnector switches must be installed near the device and be easily

accessible.

Before commissioning devices operated with power network voltage, check to

determine whether the set nominal voltage range matches the local power

vol–

tage.

When a 24–V supply is used, a reliable electrical separation of extra low

vol–

tages

must be provided. Use only powerpacks manufactured in accordance

with

IEC

364–4–41 or HD 384.04.41

(VDE

0100, part 410).

Fluctuations or variations of the power voltage from the nominal value may not

exceed the tolerance ranges stated in the technical specifications. Otherwise

the occurrence of malfunctions and dangerous states on the electrical module

systems cannot be excluded.

Measures must be provided by which an interrupted program can be properly

restarted aftera drop in voltage or a power loss. This must not cause dangerous

operating situations even for short times. If necessary, “emergency OFF” must

be forced.

“Emeraencv

OFF”

svstems

in accordance with EN 60204

IEC

204

(VDE

01 13)

must r~mai;

effectiv;

in all operating modes of the automation

syste’m.

Releas~

ing the “emergency OFF” system must not cause uncontrolled or undefined re-

starts.

Caution

. Installation of connection and signal lines must be such that inductive and

capacitive interferences do not affect the automation functions.

●

Installation of automation systems and their operating components must be

such that they are sufficiently protected against accidental activation.

. Appropriate safety measures must be provided on the 1/0 coupling of the

hardware and software to prevent a line or wire break from causing undefined

states in the automation system.

s –

@Siemens AG

Notes

Safetv

6Active and Passive Errors of an Automation System

●

Depending on the task to be performed by an electronic automation system, both active and

passive errors can bedangerous errors. In a drive control system, for example,

theactive

error

is usually dangerous since it can cause the drive to be switched on. In contrast, a passive error

in a message function can prevent a dangerous operating state from being reported.

●

The distinction between possible errors and their classification as dangerous or not dangerous

based on their task is

impottant

to all safety measures concerning the-delivered product.

Warning

Everywhere where errors in the automation system can cause substantial pro–

petty damage or even personal injury (i.e., can be dangerous errors), additional

external measures must be taken or systems created which will ensure or force

safe operation when an error occurs (e.g., with an independent limit value

switch, mechanical locks, etc.).

7Maintenance and Repair Procedures

When measurements or tests must be performed on an active device, the specifications and in-

structions contained in accident prevention regulation VBG 4.0, and

“Permissible Deviations

during Work on Active Parts” in particular, must be complied with. Suitable electrical tools must be

used.

, Warning

\—

●

Repairs on an automation system may only be performed by Siemens Service

personnel or by repair shops authorized by

Siemens.

When replacing parts

or components, use only parts contained in the spare parts list or listed under the

section on spare parts in this manual. Unauthorized opening and faulty repairs

can result in death or severe personal injury, and substantial property damage.

Before opening the device

always

pull the power plug or open the disconnection

switch.

When replacing fuses, use only the types specified in the technical specifications

or the maintenance instructions of this publication.

Do not throw batteries in an open fire and do not perform soldering on the body of

the battery. Danger of explosion (maximum temperature of 100° C). Do not

open or recharge lithium batteries or batteries containing mercury. When replac-

ing, use only the same types.

Always dispose of batteries or accumulators at a special waste collection point.

Use of monitors:

Faulty work (particularly changes in the high–voltage or installation of another

type of picture tube) can result in increased emission of X–rays. A device which

has been thus modified no longer meets certification criteria and may not be op-

erated.

-1

Theinformation

inthis manual

ischecked

atregular

intervals toensurethatdata

iscurrent

and correct.

Theinformation

can be

changed at anytime without special notification. The manual contains information which is protected by copyright. Repro-

duction or translation into other languages is prohibited without prior written permission from

Siemens.

Siemens

AG s–v

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