SICK Lector64x Flex User manual
OPERATING INSTRUCTIONS
Lector64x/Lector65x
Image-based code reader
Described product
Lector64x Flex
Lector65x Flex
Lector65x Dynamic Focus
Manufacturer
SICK AG
Erwin-Sick-Str. 1
79183 Waldkirch
Germany
Legal information
This work is protected by copyright. Any rights derived from the copyright shall be
reserved for SICK AG. Reproduction of this document or parts of this document is
only permissible within the limits of the legal determination of Copyright Law. Any modi‐
fication, abridgment or translation of this document is prohibited without the express
written permission of SICK AG.
The trademarks stated in this document are the property of their respective owner.
© SICK AG. All rights reserved.
Original document
This document is an original document of SICK AG.
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Subject to change without notice
Contents
1 About this document........................................................................ 5
1.1 Information on the operating instructions.............................................. 5
1.2 Explanation of symbols............................................................................ 5
1.3 Related applicable documents................................................................ 6
1.4 Further information................................................................................... 6
2 Safety information............................................................................ 7
2.1 Intended use............................................................................................. 7
2.2 Improper use............................................................................................. 7
2.3 Cybersecurity............................................................................................ 7
2.4 Limitation of liability................................................................................. 8
2.5 Modifications and conversions................................................................ 8
2.6 Requirements for skilled persons and operating personnel.................. 8
2.7 Operational safety and specific hazards................................................. 9
2.8 UL conformity............................................................................................ 10
2.9 Warning labels on the product................................................................. 11
3 Product description........................................................................... 12
3.1 Product variants........................................................................................ 12
3.2 Scope of delivery....................................................................................... 12
3.3 Product ID.................................................................................................. 13
3.4 Product overview....................................................................................... 15
3.5 Integrated illumination unit...................................................................... 16
3.6 Display and control elements.................................................................. 16
4 Transport and storage....................................................................... 19
4.1 Transport................................................................................................... 19
4.2 Unpacking.................................................................................................. 19
4.3 Transport inspection................................................................................. 19
4.4 Storage...................................................................................................... 19
5 Mounting............................................................................................. 20
5.1 Mounting instructions............................................................................... 20
5.2 Mounting location..................................................................................... 20
5.3 Mounting the lens and illumination......................................................... 21
5.4 Assembling the product........................................................................... 23
6 Electrical installation........................................................................ 24
6.1 Wiring instructions.................................................................................... 24
6.2 Prerequisites for safe operation of the device........................................ 25
6.3 Connection principle................................................................................. 28
6.4 Connections and pin assignment............................................................ 28
6.5 Connecting................................................................................................ 31
7 Commissioning.................................................................................. 39
CONTENTS
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7.1 Start SOPAS ET......................................................................................... 39
7.2 Configuration with SOPAS ET................................................................... 39
7.3 Configuring the product with operating buttons..................................... 41
7.4 Saving the parameter set......................................................................... 43
7.5 External data back-up............................................................................... 43
7.6 MicroSD memory card.............................................................................. 44
7.7 Inserting and removing memory card..................................................... 45
8 Maintenance...................................................................................... 46
8.1 Maintenance plan..................................................................................... 46
8.2 Cleaning..................................................................................................... 46
9 Troubleshooting................................................................................. 48
9.1 General faults, warnings, and errors....................................................... 48
9.2 System information................................................................................... 48
9.3 Displaying the status log.......................................................................... 48
9.4 Repairs...................................................................................................... 49
9.5 Returns...................................................................................................... 49
9.6 Replacing the product.............................................................................. 49
10 Decommissioning............................................................................. 51
10.1 Disposal..................................................................................................... 51
11 Technical data.................................................................................... 52
11.1 Features.................................................................................................... 52
11.2 Mechanics and Electronics...................................................................... 54
11.3 Dimensional drawing................................................................................ 55
11.4 Performance............................................................................................. 55
11.5 Interfaces.................................................................................................. 56
11.6 Ambient data............................................................................................. 57
11.7 Field of view diagrams.............................................................................. 58
12 Accessories........................................................................................ 61
13 Annex.................................................................................................. 62
13.1 Declarations of conformity and certificates............................................ 62
13.2 Connection diagrams of connection module CDB650-204.................. 62
13.3 Connection diagrams of connection module CDM420-0006............... 75
13.4 Licenses.................................................................................................... 88
CONTENTS
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1 About this document
1.1 Information on the operating instructions
These operating instructions provide important information on how to use devices from
SICK AG.
Prerequisites for safe work are:
•Compliance with all safety notes and handling instructions supplied.
•Compliance with local work safety regulations and general safety regulations for
device applications
The operating instructions are intended to be used by qualified personnel and electrical
specialists.
NOTE
Read these operating instructions carefully to familiarize yourself with the device and its
functions before commencing any work.
The operating instructions are an integral part of the product. Store the instructions
in the immediate vicinity of the device so they remain accessible to staff at all times.
Should the device be passed on to a third party, these operating instructions should be
handed over with it.
These operating instructions do not provide information on the handling and safe
operation of the machine or system in which the device is integrated. Information on
this can be found in the operating instructions for the machine or system.
1.2 Explanation of symbols
Warnings and important information in this document are labeled with symbols. Sig‐
nal words introduce the instructions and indicate the extent of the hazard. To avoid
accidents, damage, and personal injury, always comply with the instructions and act
carefully.
DANGER
…indicates a situation of imminent danger, which will lead to a fatality or serious
injuries if not prevented.
WARNING
…indicates a potentially dangerous situation, which may lead to a fatality or serious
injuries if not prevented.
CAUTION
…indicates a potentially dangerous situation, which may lead to minor/slight injuries if
not prevented.
NOTICE
…indicates a potentially harmful situation, which may lead to material damage if not
prevented.
NOTE
…highlights useful tips and recommendations as well as information for efficient and
trouble-free operation.
ABOUT THIS DOCUMENT 1
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1.3 Related applicable documents
Related applicable documents from SICK
Document Title Part number Source
Technical
information
VI83I-xxxxxxMx illumination
unit
8017270 www.sick.com/8017270
1.4 Further information
More information can be found on the product page.
The call is made via the SICK Product ID: pid.sick.com/{P/N}/{S/N}
{P/N} corresponds to the part number of the product, see type label.
{S/N} corresponds to the serial number of the product, see type label (if indicated).
The following information is available depending on the product:
•Data sheets
•This document in all available language versions
•CAD files and dimensional drawings
•Certificates (e.g., declaration of conformity)
•Other publications
•Software
•Accessories
1 ABOUT THIS DOCUMENT
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2 Safety information
2.1 Intended use
The Lector64x/Lector65x image-based code reader is an intelligent SICK-4Dpro sensor.
The product is used for automatic, stationary identification and decoding of codes on
moving or stationary objects. The product reads all commonly used 1D codes (barco‐
des, stacked codes) and 2D codes (matrix codes). In read mode, the product transmits
the read results via the host interface to a higher-level computer (e.g., PLC) for further
centralized processing.
Only the VI83I illumination units from SICK intended for integration in this application
can be used as an illumination unit.
The product is designed for use in industrial and logistics areas, and meets the require‐
ments for industrial ruggedness, interfaces and data processing.
Use products with type code V2D6xxx-xxxxxHx only in industrial environments (EN
61000-6-4).
Incorrect use, improper modification, or tampering with the product will invalidate any
warranty offered by SICK AG. Furthermore, SICK AG shall not accept any responsibility
or liability for any resulting damage and consequential damage.
2.2 Improper use
Any use outside of the stated areas, in particular use outside of the technical specifica‐
tions and the requirements for intended use, will be deemed to be incorrect use.
•The device does not constitute a safety component in accordance with the respec‐
tive applicable safety standards for machines.
•The device must not be used in explosion-hazardous areas, in corrosive environ‐
ments or under extreme environmental conditions.
•The device must not be operated in the temperature range below 0°C.
•Any use of accessories not specifically approved by SICK AG is at your own risk.
WARNING
Danger due to improper use!
Any improper use can result in dangerous situations.
Therefore, observe the following information:
■Product should be used only in accordance with its intended use.
■All information in the documentation must be strictly observed.
■Shut down the product immediately in case of damage.
2.3 Cybersecurity
Overview
To protect against cybersecurity threats, it is necessary to continuously monitor and
maintain a comprehensive cybersecurity concept. A suitable concept consists of organi‐
zational, technical, procedural, electronic, and physical levels of defense and considers
suitable measures for different types of risks. The measures implemented in this
product can only support protection against cybersecurity threats if the product is used
as part of such a concept.
SAFETY INFORMATION 2
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You will find further information at www.sick.com/psirt, e.g.:
•General information on cybersecurity
•Contact option for reporting vulnerabilities
•Information on known vulnerabilities (security advisories)
2.4 Limitation of liability
Relevant standards and regulations, the latest technological developments, and our
many years of knowledge and experience have all been taken into account when
compiling the data and information contained in these operating instructions. The
manufacturer accepts no liability for damage caused by:
■Non-adherence to the product documentation (e.g., operating instructions)
■Incorrect use
■Use of untrained staff
■Unauthorized conversions or repair
■Technical modifications
■Use of unauthorized spare parts, consumables, and accessories
2.5 Modifications and conversions
NOTICE
Modifications and conversions to the device may result in unforeseeable dangers.
Interrupting or modifying the device or SICK software will invalidate any warranty claims
against SICK AG. This applies in particular to opening the housing, even as part of
mounting and electrical installation.
2.6 Requirements for skilled persons and operating personnel
WARNING
Risk of injury due to insufficient training.
Improper handling of the device may result in considerable personal injury and material
damage.
■All work must only ever be carried out by the stipulated persons.
The following qualifications are required for various activities:
Table 1: Activities and technical requirements
Activities Qualification
Mounting, maintenance ■Basic practical technical training
■Knowledge of the current safety regulations in the workplace
Electrical installation,
device replacement
■Practical electrical training
■Knowledge of current electrical safety regulations
■Knowledge of the operation and control of the devices in their
particular application
Commissioning, configura‐
tion
■Basic knowledge of the computer operating system used
■Basic knowledge of the design and setup of the described
connections and interfaces
■Basic knowledge of data transmission
■Basic knowledge of 1D technology (bar code) or 2D technology
(matrix code)
2 SAFETY INFORMATION
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Activities Qualification
Operation of the device for
the particular application
■Knowledge of the operation and control of the devices in their
particular application
■Knowledge of the software and hardware environment for the
particular application
2.7 Operational safety and specific hazards
Please observe the safety notes and the warnings listed here and in other sections
of this product documentation to reduce the possibility of risks to health and avoid
dangerous situations.
Danger due to visible radiation is product-specific. See the technical data for more
information.
CAUTION
Optical radiation: LED risk group 1, visible radiation, 400nm to 780nm
The LEDs may pose a danger to the eyes in the event of incorrect use.
■Do not look into the light source intentionally.
■Do not open the housing. Opening the housing will not switch off the light source.
Opening the housing may increase the level of risk.
■Comply with the current national regulations on photobiological security of lamps
and lamp systems.
CAUTION
Warning! Optical radiation: LED risk group 2, visible radiation, 400nm to 780nm
Potentially dangerous optical radiation. Can be damaging to the eyes.
■Do not look into the light source for extended periods of time.
■Never point the light source at people.
■Avoid any reflections on people from reflective surfaces. Be particularly careful
during mounting and alignment work.
■Do not open the housing. Opening the housing will not switch off the light source.
Opening the housing may increase the level of risk.
■Comply with the current national regulations on photobiological security of lamps
and lamp systems.
If the product is operated in conjunction with external illumination units, the risks
described here may be exceeded. This must be taken into consideration by users on a
case-by-case basis.
CAUTION
Optical radiation: Class 1 Laser Product
The accessible radiation does not pose a danger when viewed directly for up to 100
seconds. It may pose a danger to the eyes and skin in the event of incorrect use.
■Do not open the housing. Opening the housing may increase the level of risk.
■Current national regulations regarding laser protection must be observed.
Caution – Use of controls or adjustments or performance of procedures other than
those specified herein may result in hazardous radiation exposure.
For both radiation types:
SAFETY INFORMATION 2
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It is not possible to entirely rule out temporary disorienting optical effects, particularly
in conditions of dim lighting. Disorienting optical effects may come in the form of
dazzle, flash blindness, afterimages, photosensitive epilepsy, or impairment of color
vision, for example.
CAUTION
Risk of injury due to hot device surface.
The surface of the device can become hot.
•Before performing work on the device (e.g. mounting, cleaning, disassembly),
switch off the device and allow it to cool down.
•Ensure good dissipation of excess heat from the device to the surroundings.
WARNING
Electrical voltage!
Electrical voltage can cause severe injury or death.
■Work on electrical systems must only be performed by qualified electricians.
■The power supply must be disconnected when attaching and detaching electrical
connections.
■The product must only be connected to a voltage supply as set out in the require‐
ments in the operating instructions.
■National and regional regulations must be complied with.
■Safety requirements relating to work on electrical systems must be complied with.
WARNING
Risk of injury and damage caused by potential equalization currents!
Improper grounding can lead to dangerous equipotential bonding currents, which may
in turn lead to dangerous voltages on metallic surfaces, such as the housing. Electrical
voltage can cause severe injury or death.
■Work on electrical systems must only be performed by qualified electricians.
■Follow the notes in the operating instructions.
■Install the grounding for the product and the system in accordance with national
and regional regulations.
2.8 UL conformity
The UL certification is dependent on the type. Any existing UL certification can be found
on the type label.
NFPA79 applications only. Adapters including field wiring cables are available.
More information can be found on the product page:
The call is made via the SICK Product ID: pid.sick.com/{P/N}/{S/N}
{P/N} corresponds to the part number of the product, see type label.
{S/N} corresponds to the serial number of the product, see type label (if indicated).
2 SAFETY INFORMATION
10 O P E R A T I N G I N S T R U C T I O N S | Lector64x/Lector65x 8016185/1H7Q /2023-04-27 | SICK
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