Sealey SSC450 User manual

page 1

INSTRUCTIONS FOR:

STATIC MOUNTED CRANES

450KG & 900KG

MODEL Nos:SSC450 & SSC900

1. CONTENTS

2. GENERAL

Section 2. General. ..................................1

Section 2.1 Identification................................1

Section 2.2. Technical Data. .............................1

Section 3. Safety ....................................2

Section 4. Assembly ..................................2

Section 5. Operating Instructions ........................3

Section 6. Maintenance/Inspection/Examination ............4

Section 7. Owner's & Operator's Responsibilities............4

Section 8. Declaration of Conformity ...................5&6

Section 9. Parts List and Diagram .....................7&8

Page No.

2.1. Identification

Supplier: Sealey Power Products,

Kempson Way,

Suffolk Business Park,

Bury St Edmunds,

Suffolk, IP32 7AR.

Model No: SSC450,SSC900 Crane

Illustrated:

SSC900

2.2. Technical Data

IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT

CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL

INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these

instructions, and properly maintained, give you years of trouble free performance.

Model no: .............................SSC450

Lifting Capacity in Position 1:................ 450kg

Lifting Capacity in Position 2:................ 125kg

Weight:.................................. 45kg

Model No: .............................SSC900

Lifting Capacity in Position 1:................ 900kg

Lifting Capacity in Position 2:................ 250kg

Weight:.................................. 50kg

Refer to

instruction

manual

Wear

safety

footwear

Wear

protective

gloves

Manufactured from heavy-duty steel with a powder coated nish for added corrosion resistance. These cranes feature a unique 360° swivel

base for easy manoeuvrability of the load. Threaded locking arm allows the crane to be locked in place when not in use. Mounts easily onto

any strong and stable surface including loading bays, 4x4s and atbed trucks/vans. Robust lifting ram enables a maximum capacity of 450kg

or 900kg when the lifting boom is retracted and 125kg or 250kg when fully extended. Includes heavy-duty chain and hook.

Hook features safety clip to help prevent load sling from slipping.

3. SAFETY

3.1. SAFETY

3Keep crane, lifting slings, support and beams in good working order and condition. Follow the inspection requirements as

described in Section 6, Maintenance. Take immediate action to repair or replace damaged parts by contacting your supplier.

Ensure that all accessory lifting devices are suitable. If crane is damaged, remove from service immediately.

3 Ensure that the crane is securely fixed to the surface or vehicle on which it is to be mounted.

3 Keep children and unauthorised persons away from the working area.

3 Keep working area clean and tidy, free from unrelated materials and ensure that there is adequate lighting.

3 Ensure that load does not exceed the maximum lifting capacity of the crane. Overloading the crane is dangerous. Where

appropriate, use only the lifting points recommended by the manufacturer of the item to be lifted, e.g. vehicle engine.

3 Before lifting the load ensure that the crane boom is in the lowest practical position, that there are no obstacles which may snag

the load whilst it is being lifted and that the area above the boom is clear.

3 To avoid injury, be fully aware of your own and other persons locations in relation to the lifting, and lowering, of the load.

Original Language Version

page 2

3 Keep a sound footing and balance, and ensure the floor is not slippery, and wear non-slip footwear.

3 Ensure boom extension locking pin and 'R' pin are in position before lifting.

3 Ensure the centre of gravity always remains inside the crane base.

7 DO NOT harness the load at an angle or use any attachments not verified as fit for purpose.

7 DO NOT allow the load to swing during lifting.

7 DO NOT allow the load to drop suddenly. Lower load with care, ensuring that you are fully aware of the condition of the surface onto

which the load is to be placed.

7 DO NOT load crane beyond its rated capacity for each specified boom extension position as indicated in Section 2.1 page 2.

The capacity of the crane reduces as the boom is extended.

7 DO NOT position any part of your body beneath the load.

7 DO NOT attempt to adjust the safety valve, which has been set and sealed by the manufacturer.

7 DO NOT use this crane to perform a task for which it is not designed.

7 DO NOT use whilst under the influence of drugs, alcohol or intoxicating medication.

7 DO NOT climb on the crane.

3 When not in use store in a safe, childproof area.

WARNING! Failure to heed safety and warning instructions may result in damage and/or personal injury and will invalidate the

warranty.

4. ASSEMBLY

250mm

105mm

ø17mm

WARNING! The base (fig.1) must be fastened securely to

the surface or vehicle on which it is to be mounted. Owing

to the design of this crane, the mounting is subject to

substantial leverage.

4.1. Solid Mounting: Use anchor bolts of suitable size and design to

secure the base. If in any doubt, consult a specialist with the

relevant knowledge.

4.2. Vehicle Mounting: When mounting on a vehicle, consult the

vehicle manufacturer and/or bodybuider to determine a suitable

location on which to mount the crane. Incorrect mounting could

affect the stability of the vehicle when using the crane.

4.3. Crane Assembly. (Part numbers refer to the parts drawing).

4.3.1. If required, bolt wheel hub (part 2) onto post (part 9) using

bolts (part 3), securing with washers and nuts.

4.3.2. Attach boom (part 12) to post using bolt (part 10), securing with

washers and nut.

4.3.3. Attach lower end of jack (part 8) to post using bolt (part 6),

washers and nut.

4.3.4. Similarly, attach upper end of jack to boom using bolt (part 11),

washers and nut.

4.3.5. Slide boom extension into boom and secure with pin (part 13).

4.3.6. Attach hook and chain (part 16) using bolt (part 15),

washers and nut.

4.4. Before use, purge the hydraulic system by opening the release

valve (fig 2.B) slightly and operating the pump for about 20

strokes. Close the release valve and check oil level as in

section 6.1.b.

g.1

5. OPERATING INSTRUCTIONS

NOTE: ENSURE YOU HAVE READ AND UNDERSTOOD THE SAFETY INSTRUCTIONS AT THE BEGINNING OF THIS SECTION BEFORE YOU

OPERATE THE CRANE.

5.1. OPERATION. (Refer to Section 6.2 regarding inspection before each and every use).

5.1.1. Loosen locking arm (fig.2) allowing mast to rotate.

5.1.2. Place pumping handle (figs.2.E & 4) into pump socket (fig.2.A) and pump, the boom will raise. Continue to pump until the boom reaches the

height at which the load can be secured.

g.2

5.1.3. Connect the crane hook to the load using a suitable

sling or support beam. Ensure you are aware of the load

weight, and check that it is within the capacity of the crane

(at the boom extension you are using) and the sling or

support beam.

5.1.4. Lift only from directly above the load. WARNING! DO NOT

LIFT THE LOAD AT AN ANGLE!

5.1.5. To slew the crane and its load, place the slewing handle

(fig.4) into the socket and use as a lever, taking care not to

place yourself or any other person in the path of the load. If

vehicle mounted, monitor the attitude of the vehicle and stop

lifting if any sign of instability becomes apparent.

5.1.6. To lower load, place the notches in the end of the pump

handle over the lugs on the release valve (fig.2.B) and turn

WARNING! DO NOT allow the load to drop suddenly.

5.1.7. When load has been secured, remove lifting sling, support

beam etc. Secure the crane with boom fully lowered and the

locking arm tightened.

Original Language Version

page 3

g.3

g.4

NOTE: The crane MUST be kept clean and dry and must be maintained in accordance with these instructions.

6.1. LUBRICATION.

a) Oil all working parts monthly.

b) The ram is filled with oil and should only require occasional topping up. DO NOT use brake fluid, as this will damage the hydraulic

seals and invalidate the warranty. Proceed as follows:

a) Use only good quality hydraulic jack oil available from your supplier.

b) DO NOT OVERFILL as this will cause failure.

c) After filling with hydraulic oil via filler plug (fig.2.C), pump the crane up to its full height and pour off any excess oil.

6.2. INSPECTION AND EXAMINATION OF CRANE BEFORE USE.

a) Before each use of the crane you must perform an inspection for leaks, damage, loose or missing parts.

b) The crane must be examined immediately if it has been subject to an abnormal load or shock. It is recommended that such an

examination is made by an authorised service agent.

c) The owner and/or operator must be aware that repair of this equipment will require specialised knowledge and facilities.

It is recommended that an annual examination of the workshop crane is made by an authorised service agent.

d) Unauthorised parts may be dangerous and will invalidate the warranty.

Note! See the Definition of ‘Inspection’ and ‘Examination’ below.

INSPECTION:

Looking at the crane for defects and checking the operation of the controls, limiting and indicating devices without loading the crane.

This is more than a check but does not normally require any part of the crane to be dismantled other than removal or opening of

covers or housings.

EXAMINATION:

Verification that the crane can continue safely in service including a functional test of all safety devices i.e. limiting, indicating

equipment, brakes, clutches, safety valves etc to verify that they operate within the required tolerances. An examination is more

thorough than an inspection.

6. MAINTENANCE / EXAMINATION / INSPECTION

The owner and/or operator shall study these instructions and retain them for future use.

a) Understanding instructions and warnings.

The owner and/or operator shall understand the operating instructions and warnings before operating the crane.

Warning information must be emphasised and understood.

If the operator is not fluent in English, the product instructions and warnings must be read to, and discussed with, the operator in the

operator’s native language by the owner, making sure the operator understands the contents.

b) Damaged Cranes.

Any crane which appears to be damaged, badly worn, or operates abnormally MUST BE REMOVED FROM SERVICE!

It is recommended that necessary repairs be made by an authorised service agent.

c) End of service.

Through years of normal wear, the crane will eventually become unserviceable. When this happens ensure the hydraulic oil is

drained off and disposed of in accordance with local authority regulations.

d) STORAGE.

Always store the crane fully closed so that the boom is in lowest position and the ram is closed. Prevent the crane from rotating by

tightening the locking arm.

7. OWNER’S & OPERATOR’S RESPONSIBILITIES

Original Language Version

page 4

Original Language Version

NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.

IMPORTANT: No liability is accepted for incorrect use of this product.

WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.

01284 757500

01284 703534

sales@sealey.co.uk

Sole UK Distributor, Sealey Group,

Kempson Way, Suffolk Business Park,

Bury St. Edmunds, Suffolk,

IP32 7AR

www.sealey.co.uk

Environmental Protection

Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be

sorted, taken to a recycling centre and disposed of in a manner which is compatible with the environment.

When the product becomes completely unserviceable and requires disposal, drain off any fluids (if applicable)

into approved containers and dispose of the product and the fluids according to local regulations.

page 5

EC DECLARATION

OF CONFORMITY

We the sole importers into the UK, hereby declare that the equipment described below

Description and Function: ..................................................................................................................................................

Model/Type: .......................................................................................................................................................................

Manufacturing Date / Serial number (optional): .................................................................................................................

Manufacturer's authorised representative within the EC: Jack Sealey Ltd. Kempson Way, Suffolk Business Park,

Bury St. Edmunds, Suffolk, IP32 7AR

Conforms to the requirements of the following Directives, as indicated.

2006/42/EC Machinery Directive 2000/14/EC Outdoor Noise Emissions Directive

2006/95/EC Low Voltage Directive 2002/96/EC WEEE Directive

2004/108/EC EMC Directive 2011/65/EU RoHS Directive

93/68/EEC CE Marking Directive 97/23/EC Pressure Equipment Directive

And the following harmonised standard(s)

……………………………………………………………………………………………….......................................................

.........................................................................................................................................................................................

………………………............................................………

........................................................................................................................................................................................

Technical file compiled by: Jack Sealey Ltd.

Signed:……………………………………..

Date:………………………………............. Place: Bury St.Edmunds.

Name:…………………………………………

Position:…………………………………....

Being the responsible person appointed by the manufacturer.

Additional technical standards and specifications (if applicable):

2009/105/EC the Simple Pressure

Vessels Directive

Static Mounted Crane 450kg

29-Apr-2013

Mark Sweetman

Managing Director

SSC450

page 6

EC DECLARATION

OF CONFORMITY

We the sole importers into the UK, hereby declare that the equipment described below

Description and Function: ..................................................................................................................................................

Model/Type: .......................................................................................................................................................................

Manufacturing Date / Serial number (optional): .................................................................................................................

Manufacturer's authorised representative within the EC: Jack Sealey Ltd. Kempson Way, Suffolk Business Park,

Bury St. Edmunds, Suffolk, IP32 7AR

Conforms to the requirements of the following Directives, as indicated.

2006/42/EC Machinery Directive 2000/14/EC Outdoor Noise Emissions Directive

2006/95/EC Low Voltage Directive 2002/96/EC WEEE Directive

2004/108/EC EMC Directive 2011/65/EU RoHS Directive

93/68/EEC CE Marking Directive 97/23/EC Pressure Equipment Directive

And the following harmonised standard(s)

……………………………………………………………………………………………….......................................................

.........................................................................................................................................................................................

………………………............................................………

........................................................................................................................................................................................

Technical file compiled by: Jack Sealey Ltd.

Signed:……………………………………..

Date:………………………………............. Place: Bury St.Edmunds.

Name:…………………………………………

Position:…………………………………....

Being the responsible person appointed by the manufacturer.

Additional technical standards and specifications (if applicable):

2009/105/EC the Simple Pressure

Vessels Directive

Static Mounted Crane 900kg

29-Apr-2013

Mark Sweetman

Managing Director

SSC900

page 7

01284 757500

01284 703534 sales@sealey.co.uk

www.sealey.co.uk

Web

NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.

IMPORTANT: No liability is accepted for incorrect use of product.

WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.

INFORMATION: For a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.

PARTS FOR :

STATIC MOUNTED CRANE 450KG

MODEL : SSC450

ITEM PART NO DESCRIPTION

1 SSC450.01 BASE

2 SSC450.02 WHEEL HUB

3 SSC450.03 BOLT M12X35

4 SSC450.04 BOLT M12X25

5 SSC450.05 WHEEL WORKING ARM

6 SSC450.06 BOLT M16X90

7 SSC450.07 JACK HANDLE

8 SSC450.08 JACK (3TON)

9 SSC450.09 POST

10 SSC450.10 BOLT M14X100

11 SSC450.11 BOLT M16X80

12 SSC450.12 BOOM

13 SSC450.13 PIN

14 SSC450.14 BOOM EXTENSION

15 SSC450.15 BOLT M12X70

16 SSC450.16 HOOK AND CHAIN

ISSUE : 1

ISSUE DATE : 20/05/13

page 8

01284 757500

01284 703534 sales@sealey.co.uk

www.sealey.co.uk

Web

NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.