SCHUNK ADR-C User instructions
Translation of Original Operating Manual
Assembly and Operating Manual
Jaw turning rings
ADR-C / ADR-C2 / ADR-S
Imprint
2 02.00 | Jaw turning rings | Assembly and Operating Manual | en | 0189701
Imprint
Copyright:
This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights
reserved.
Technical changes:
We reserve the right to make alterations for the purpose of technical improvement.
Document number: 0189701
Version: 02.00|08/11/2022|en
Dear Customer,
Thank you for trusting our products and our family-owned company, the leading
technology supplier of robots and production machines.
Our team is always available to answer any questions on this product and other solutions.
Ask us questions and challenge us. We will find a solution!
Best regards,
Your SCHUNK team
Customer Management
Tel. +49-7133-103-2500
Fax +49-7133-103-2239
Please read the operating manual in full and keep it close to the product.
Table of Contents
Table of Contents
1 General.................................................................................................................... 5
1.1 About this manual ................................................................................................ 5
1.1.1 Presentation of Warning Labels ...............................................................5
1.1.2 Definition of Terms...................................................................................6
1.1.3 Applicable documents ..............................................................................6
1.2 Warranty .............................................................................................................. 6
1.3 Scope of delivery .................................................................................................. 7
2 Basic safety notes ................................................................................................... 8
2.1 Intended use......................................................................................................... 8
2.2 Inappropriate use ................................................................................................. 8
2.3 Constructional changes ........................................................................................ 8
2.4 Spare parts ........................................................................................................... 9
2.5 Environmental and operating conditions ............................................................. 9
2.6 Personnel qualification......................................................................................... 9
2.7 Personal protective equipment.......................................................................... 10
2.8 Notes on safe operation .....................................................................................10
2.9 Transport ............................................................................................................ 11
2.10 Malfunctions....................................................................................................... 11
2.11 Disposal .............................................................................................................. 11
2.12 Fundamental dangers......................................................................................... 12
2.12.1 Protection during handling and assembly ..............................................12
2.12.2 Protection during commissioning and operation ...................................12
3 Technical data.........................................................................................................13
3.1 ADR-C/ADR-C2.................................................................................................... 13
3.2 ADR-S.................................................................................................................. 13
3.3 Ambient conditions and operating conditions ...................................................13
4 Design and description............................................................................................14
4.1 Design ................................................................................................................. 14
4.2 Description of function....................................................................................... 14
5 Assembly ................................................................................................................15
5.1 Basic information................................................................................................ 15
5.2 Assembling the clamping pins ............................................................................ 16
5.2.1 Combination specifications ADR-C / ADR-C2..........................................18
5.2.2 Combination specifications ADR-S..........................................................22
6 Operation ...............................................................................................................25
6.1 Basic information................................................................................................ 25
6.2 Clamping the product......................................................................................... 26
6.3 Unclamping the product..................................................................................... 27
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Table of Contents
7 Maintenance ..........................................................................................................28
7.1 Basic information................................................................................................ 28
7.2 Intervals and tasks.............................................................................................. 28
7.2.1 Cleaning and testing the product ...........................................................28
8 Disassembly............................................................................................................29
8.1 Basic information................................................................................................ 29
8.2 Disassembling the clamping pins........................................................................ 29
9 Storage ...................................................................................................................30
10 Spare parts list........................................................................................................31
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General
1 General
1.1 About this manual
This manual contains important information for a safe and
appropriate use of the product.
This manual is an integral part of the product and must be kept
accessible for the personnel at all times.
Before starting work, the personnel must have read and
understood this operating manual. Prerequisite for safe working is
the observance of all safety instructions in this manual.
In addition to these instructions, the documents listed
under }1.1.3 [/6] are applicable.
NOTE: The illustrations in this manual are intended to provide a
basic understanding and may deviate from the actual version.
1.1.1 Presentation of Warning Labels
To make risks clear, the following signal words and symbols are
used for safety notes.
DANGER
Dangers for persons!
Non-observance will inevitably cause irreversible injury or death.
WARNING
Dangers for persons!
Non-observance can lead to irreversible injury and even death.
CAUTION
Dangers for persons!
Non-observance can cause minor injuries.
NOTICE
Material damage!
Information about avoiding material damage.
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General
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1.1.2 Definition of Terms
The term "product" replaces the product name on the title page in
this manual.
1.1.3 Applicable documents
• General terms and conditions*
• Contractual agreements
• Assembly and operating manual of the lathe chuck used
The documents labeled with an asterisk (*) can be downloaded
from schunk.com.
1.2 Warranty
If the product is used as intended, the warranty is valid for 12
months from the date of delivery from the production facility.
General
1.3 Scope of delivery
ADR-C
The scope of delivery includes
1 Jaw turning ring Ø 33 mm (ID 6100002)
1 Jaw turning ring Ø 76 mm (ID 6100003)
1 Jaw turning ring Ø 120 mm (ID 6100004)
1 Jaw turning ring Ø 164 mm (ID 6100005)
1 Jaw turning ring Ø 208 mm (ID 6100006)
2 ADR-C clamping pin set (ID 122175)
1 ADR-C locking pin (ID 6100001)
1 Transport protection (ID 9957984)
1 Assembly and Operating Manual (ID 0189701)
ADR-C2
The scope of delivery includes
1 Jaw turning ring Ø 33 mm (ID 6100002)
1 Jaw turning ring Ø 76 mm (ID 6100003)
1 Jaw turning ring Ø 120 mm (ID 6100004)
1 ADR-C clamping pin set (ID 122175)
1 ADR-C locking pin (ID 6100001)
1 Transport protection (ID 9957984)
1 Assembly and Operating Manual (ID 0189701)
ADR-S
The scope of delivery includes
1 Jaw turning ring Ø 252 mm (ID 6100007)
1 Jaw turning ring Ø 317 mm (ID 6100008)
1 Jaw turning ring Ø 382 mm (ID 6100009)
1 Jaw turning ring Ø 447 mm (ID 6100010)
6 Clamping pin M8, h = 7.5 mm (ID 6100011)
6 Clamping pin M8, h = 15 mm (ID 6100020)
6 Clamping pin M8, h = 22.5 mm (ID 6100012)
6 Clamping pin M8, h = 30 mm (ID 6100021)
1 Transport protection (ID 9957985)
1 Assembly and Operating Manual (ID 0189701)
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Basic safety notes
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2 Basic safety notes
2.1 Intended use
• The product is used for turning or grinding soft and highly
tempered chuck jaws.
• The product may only be used and applied within the scope of
the information in the technical data, }3 [/13].
• The product may only be used and operated with suitable,
prescribed or approved attachment parts.
• The product is intended for industrial use.
• Appropriate use of the product includes compliance with all
instructions in this manual.
2.2 Inappropriate use
The product is not being used as intended if, for example:
• The product is not clamped correctly.
• Hard chuck jaws must be turned or ground.
• The clamping pins on the product do not fully rest against the
chuck jaws during clamping.
• The information in the technical data is not observed when
using and operating the product }3 [/13].
• The product is used and operated with non-approved
attachment parts.
• The product is used in corrosive media.
• The maintenance and storage instructions are not
observed }7 [/28].
2.3 Constructional changes
Implementation of structural changes
By conversions, changes, and reworking, e.g. additional threads,
holes, or safety devices can impair the functioning or safety of the
product or damage it.
• Structural changes should only be made with the written
approval of SCHUNK.
Basic safety notes
2.4 Spare parts
Use of unauthorized spare parts
Using unauthorized spare parts can endanger personnel and
damage the product or cause it to malfunction.
• Use only original spare parts or spares authorized by SCHUNK.
2.5 Environmental and operating conditions
Required ambient conditions and operating conditions
Incorrect ambient and operating conditions can make the product
unsafe, leading to the risk of serious injuries, considerable material
damage and/or a significant reduction to the product's life span.
See also }3.3 [/13].
2.6 Personnel qualification
Inadequate qualifications of the personnel
If the personnel working with the product is not sufficiently
qualified, the result may be serious injuries and significant
property damage.
• All work may only be performed by qualified personnel.
• Before working with the product, the personnel must have read
and understood the complete assembly and operating manual.
• Observe the national safety regulations and rules and general
safety instructions.
The following personal qualifications are necessary for the various
activities related to the product:
Qualified personnel Due to its technical training, knowledge and experience, qualified
personnel is able to perform the delegated tasks, recognize and
avoid possible dangers and knows the relevant standards and
regulations.
Instructed person Instructed persons were instructed by the operator about the
delegated tasks and possible dangers due to improper behaviour.
Service personnel of
the manufacturer
Due to its technical training, knowledge and experience, service
personnel of the manufacturer is able to perform the delegated
tasks and to recognize and avoid possible dangers.
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Basic safety notes
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2.7 Personal protective equipment
Use of personal protective equipment
Personal protective equipment serves to protect staff against
danger which may interfere with their health or safety at work.
• When working on and with the product, observe the
occupational health and safety regulations and wear the
required personal protective equipment.
• Observe the valid safety and accident prevention regulations.
• Wear protective gloves to guard against sharp edges and
corners or rough surfaces.
• Wear heat-resistant protective gloves when handling hot
surfaces.
• Wear protective gloves and safety goggles when handling
hazardous substances.
• Wear close-fitting protective clothing and also wear long hair in
a hairnet when dealing with moving components.
2.8 Notes on safe operation
• Install and clamp the product according to the specifications in
this manual.
• Maintain and service the product on a regular basis.
• All repair work must be performed by SCHUNK.
• The operational safety and function of the product must not be
impaired by external influences.
Incorrect handling of the personnel
Incorrect handling and assembly may impair the product's safety
and cause serious injuries and considerable material damage.
• Avoid any manner of working that may interfere with the
function and operational safety of the product.
• Use the product as intended.
• Observe the safety notes and assembly instructions.
• Do not expose the product to any corrosive media. This does
not apply to products that are designed for special
environments.
• Eliminate any malfunction immediately.
• Observe the care and maintenance instructions.
• Observe the current safety, accident prevention and
environmental protection regulations regarding the product's
application field.
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