SCHUNK VERO-S User instructions

Translation of Original Operating Manual

VERO-S

modular system for direct workpiece clamping

WDP-5X

Assembly and Operating Manual

Superior Clamping and Gripping

Imprint

03.00|WDP-5X |en

Imprint

This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights

reserved. Any reproduction, processing, distribution (making available to third parties),

translation or other usage - even excerpts - of the manual is especially prohibited and

requires our written approval.

Technical changes:

We reserve the right to make alterations for the purpose of technical improvement.

Document number: 0489075

Version: 03.00 |21/10/2019|en

Dear Customer,

thank you for trusting our products and our family-owned company, the leading

technology supplier of robots and production machines.

Our team is always available to answer any questions on this product and other solutions.

Ask us questions and challenge us. We will find a solution!

Best regards,

Your SCHUNK team

H.-D. SCHUNK GmbH & Co.

Spanntechnik KG

Lothringer Str. 23

D-88512 Mengen

Tel. +49–7572-7614-0

Fax +49-7572-7614-1099

[email protected]

schunk.com

Table of contents

03.00|WDP-5X |en

Table of contents

General .................................................................................................................... 5

1.1

About this manual .................................................................................................... 5

1.1.1

Presentation of Warning Labels.................................................................... 5

1.1.2

Applicable documents................................................................................... 6

1.2

Warranty................................................................................................................... 6

1.3

Scope of delivery ...................................................................................................... 7

1.3.1

Accessories .................................................................................................... 8

Basic safety notes .................................................................................................... 9

2.1

Intended use............................................................................................................. 9

2.2

Not intended use ...................................................................................................... 9

2.3

Constructional changes ............................................................................................ 9

2.4

Spare parts.............................................................................................................. 10

2.5

Environmental and operating conditions............................................................... 10

2.6

Personnel qualification........................................................................................... 11

2.7

Personal protective equipment.............................................................................. 12

2.8

Notes on safe operation......................................................................................... 12

2.8.1

Holding force and screw strength............................................................... 13

2.9

Transport ................................................................................................................ 13

2.10

Malfunctions........................................................................................................... 14

2.11

Disposal................................................................................................................... 14

2.12

Fundamental dangers............................................................................................. 14

2.12.1

Protection during handling and assembly .................................................. 15

2.12.2

Protection during commissioning and operation ....................................... 15

2.12.3

Protection against dangerous movements................................................. 16

2.12.4

Notes on particular risks ............................................................................. 17

Technical data ......................................................................................................... 20

3.1

Basic and stacking modules.................................................................................... 20

3.2

Pneumatic direct clamping module WDP-5X-DSM 99-70...................................... 21

3.3

Manual direct clamping module WDP-5X-DSM 99-70-M ...................................... 21

3.4

Pneumatic compensation module WDP-5X-ASM 99-70-Ø36 ................................ 22

3.5

Manual compensation module WDP-5X-ASM 99-70-Ø36-M ................................ 22

Screw tightening torques......................................................................................... 23

Assembly................................................................................................................. 24

5.1

Pre-assembly measures.......................................................................................... 24

5.2

General assembly notes ......................................................................................... 25

5.3

Fastening and connection ...................................................................................... 27

Table of contents

03.00|WDP-5X |en

5.3.1

WDP-5X-BM 99-60 ...................................................................................... 27

5.3.2

WDP-5X-BMG 99-60.................................................................................... 32

5.3.3

WDP-5X-BMR 99-60 .................................................................................... 35

5.3.4

WDP-5X-SM................................................................................................. 37

5.3.5

WDP-5X-DSM 99-70 .................................................................................... 39

5.3.6

WDP-5X-DSM 99-70-M ............................................................................... 41

5.3.7

WDP-5X-ASM 99-70-Ø36 ............................................................................ 42

5.3.8

WDP-5X-ASM 99-70-Ø36-M........................................................................ 44

5.4

Clamping pins SPA 40, SPB 40, SPC 40, SPG 40 ...................................................... 45

5.4.1

Clamping pin without collar SPA 40-OB, SPB 40-OB................................... 48

5.5

Workpiece direct clamping pins for compensation module.................................. 49

5.5.1

SPC-ASM 36 ................................................................................................. 49

5.6

Clamping pin with position balancing SPA-X, SPA-XY ............................................ 51

5.7

Clamping pin extensions SP-VLK 50 ....................................................................... 52

5.8

Pneumatic circuit diagram...................................................................................... 52

5.9

Compressed air supply ........................................................................................... 54

Functional description ............................................................................................. 56

6.1

Function of the connecting unit in the change components................................. 56

6.2

Functions of the air routings in the change components ...................................... 58

6.3

Function of the workpiece system control ............................................................ 59

Operation................................................................................................................ 60

Maintenance and care ............................................................................................. 62

8.1

Ambient conditions and operating conditions....................................................... 62

8.2

Maintenance and care for manual direct clamping module WDP-5X-DSM 99-70-M

and for manual compensation module WDP-5X-ASM 99-70-Ø36-M.................... 63

Trouble shooting ..................................................................................................... 64

Seal kit and part lists ............................................................................................... 66

10.1

Seal kit lists ............................................................................................................. 66

10.2

Part lists .................................................................................................................. 67

Assembly Drawings ................................................................................................. 72

Declaration of incorporation ................................................................................... 74

General

03.00|WDP-5X |en

General

About this manual

This manual contains important information for a safe and

appropriate use of the product.

This manual is an integral part of the product and must be kept

accessible for the personnel at all times.

Before starting work, the personnel must have read and

understood this operating manual. Prerequisite for safe working is

the observance of all safety instructions in this manual.

Illustrations in this manual are provided for basic understanding

and may differ from the actual product design.

In addition to these instructions, the documents listed under

(1.1.2, Page 6) are applicable.

Presentation of Warning Labels

To make risks clear, the following signal words and symbols are

used for safety notes.

DANGER

Danger for persons!

Non-observance will inevitably cause irreversible injury or death.

WARNING

Dangers for persons!

Non-observance can lead to irreversible injury and even death.

CAUTION

Dangers for persons!

Non-observance can cause minor injuries.

CAUTION

Material damage!

Information about avoiding material damage.

1.1

1.1.1

General

03.00|WDP-5X |en

Applicable documents

•General terms of business *

•Catalog data sheet of the purchased product *

The documents marked with an asterisk (*) can be downloaded on

our homepage schunk.com

Warranty

The warranty is valid for:

•24 months from delivery date from the production facility or

•500,000 cycles* for VERO-S clamping systems NSE plus 99-ZL

•5,000 cycles* for connection interfaces of VERO-S WDP-5X

workpiece direct clamping modules or

•50,000 cycles* for VERO-S clamping systems WDP-5X-DSM 99-

•20,000 cycles* for VERO-S clamping systems WDP-5X-ASM 99-

70-Ø36 and WDP-5X-ASM 99-70-Ø36-M

for appropriate use under the following conditions:

•Observe the applicable documents, (1.1.2, Page 6)

•Observe the ambient conditions and operating conditions,

(2.5, Page 10)

•Observance of the specified care and maintenance instructions

(8, Page 62)

Parts touching the workpiece and wear parts are not included in

the warranty.

* A cycle consists of a complete clamping process ("Open" and

"Close").

1.1.2

1.2

General

03.00|WDP-5X |en

Scope of delivery

•Direct workpiece clamping modules

–Basic module WDP-5X-BM 99-60

–Basic module WDP-5X-BMG 99-60

–Basic module WDP-5X-BMR 99-60

–Stacking module WDP-5X-SM 99-30

–Stacking module WDP-5X-SM 99-50

–Stacking module WDP-5X-SM 99-80

–Stacking module WDP-5X-SM 99-120,

–Stacking module WDP-5X-SM 99-160

–Direct clamping module WDP-5X-DSM 99-70

–Direct clamping module manual WDP-5X-DSM 99-70-M

–Compensation module WDP-5X-ASM 99-70 Ø36

–Compensation module, manual WDP-5X-ASM 99-70 Ø36-M

–Workpiece direct clamping pin SPC-ASM 36

–Clamping pin extension SPA-VLK 50

–Clamping pin extension SPB-VLK 50

–Clamping pin extension SPC-VLK 50

•Assembly and Operating Manual (ID 0489071)

•Accessory kit

WDP-5X-BM 99-60: 1 grub screw WDP-5X 99-50 (spare part), 4

fixing screws M12 x 40, 2 fixing screws M16 x 55, 2 washers, 3

sealing nipples, 2 locking screws, 3 sealing couplings, 1 hexagon

socket screwdriver SW6

WDP-5X-BMG 99-60: 1 grub screw WDP-5X-BM 99-50 (spare

part), 3 locking nipples, 2 locking screws, 3 locking couplings, 1

hexagon socket screwdriver SW6

WDP-5X-BMR 99-60: 1 sleeve 24/25, 1 grub screw WDP-5X-BM

99-50 (spare part), 3 locking nipples, 3 locking couplings, 1

hexagon socket screwdriver SW6

WDP-5X-SM 99-30: 1 grub screw WDP-5X-BM 99-50 (spare

part)

WDP-5X-SM 99-50: 1 grub screw WDP-5X-BM 99-50 (spare

part)

WDP-5X-SM 99-80: 1 grub screw WDP-5X-BM 99-50 (spare

part)

WDP-5X-SM 99-120: 1 grub screw WDP-5X-BM 99-50 (spare

part)

1.3

General

03.00|WDP-5X |en

WDP-5X-SM 99-160: 1 grub screw WDP-5X-BM 99-50 (spare

part)

WDP-5X-DSM 99-70: (without accessory kit)

WDP-5X-DSM 99-70-M: (without accessory kit)

WDP-5X-ASM 99-70-Ø36: (without accessory kit)

WDP-5X-ASM 99-70-Ø36-M (without accessory kit)

SPC-ASM 36: 1 screw M10

SPA-VLK 50: 1 sleeve HUE 24/25

SPB-VLK 50: 1 sleeve HUE 24/25

SPC-VLK 50: 1 sleeve HUE 24/25

Accessories

(see catalog or data sheets when ordering separately)

Blank of a clamping pin type BRR

Thread bore hole grid plates

Clamping pallets type PAL-S, PAL-A

Clamping pin type SPA 40, SPB 40, SPC 40, SPG 40

Clamping pin for compensation modules type SPC-ASM 36

Protective cover type SDE

Alignment element ARE 25 (for basic module)

Sleeve HUE Ø24/Ø25 (for base module, basic module, clamping pin

extensions)

Compressed air hoses

Protection covers with shrink hoses

Hexagonal screwdriver

Torque wrench

1.3.1

Basic safety notes

03.00|WDP-5X |en

Basic safety notes

Intended use

The clamping systems VERO-S WDP-5X are intended for clamping

workpieces and devices on machine tools and other suitable

technical devices.

•The clamping systems may only be used on the basis of their

technical data, (3, Page 20).

•The clamping systems are intended for industrial applications.

•Appropriate use of the product includes compliance with all

instructions in this manual.

Not intended use

The VERO-S WDP-5X clamping system is not being used as

intended if, for example:

•It is used as a pressing tool, a toolholder, a load-handling device

or as lifting equipment.

•It is used in working environments that are not permissible.

•The technical data specified by the manufacturer are exceeded

during usage.

Constructional changes

Implementation of structural changes

By conversions, changes, and reworking, e.g. additional threads,

holes, or safety devices can impair the functioning or safety of the

product or damage it.

•Structural changes should only be made with the written

approval of SCHUNK.

2.1

2.2

2.3

Basic safety notes

03.00|WDP-5X |en

Spare parts

Use of unauthorized spare parts

Using unauthorized spare parts can endanger personnel and

damage the product or cause it to malfunction.

•Use only original spare parts or spares authorized by SCHUNK.

Environmental and operating conditions

Required ambient conditions and operating conditions

Incorrect ambient and operating conditions can make the product

unsafe, leading to the risk of serious injuries, considerable material

damage and/or a significant reduction to the product's life span.

•Make sure that the product is used only in the context of its

defined application parameters, (3, Page 20).

•Make sure that the product is a sufficient size for the

application.

•Make sure that the contact surfaces of the interface are always

clean.

•Make absolutely sure that no chips of any kind can enter the

interface and that the interface does not fill with cooling

emulsion, which is particularly possible with vertical positioning

of the clamping pin axis. The best way to ensure both of these

is to use the SDE protection covers. If the interface should fill

with cooling emulsion, initiate the unlocking process and dry

out the interface in actuated state.

•Only use high-quality cooling emulsions with anti-corrosive

additives during processing.

2.4

2.5

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