SCHUNK FDB 150 User instructions

original manual

Deburring spindle

FDB 150, 300, 340, 660, 900, 1040

Assembly and operating manual

Superior Clamping and Gripping

Imprint

2 02.01|FDB 150, 300, 340, 660, 900, 1040 |en

Imprint

This manual remains the copyrighted property of SCHUNK GmbH & Co. KG. It is solely

supplied to our customers and operators of our products and forms part of the product.

This documentation may not be duplicated or made accessible to third parties, in particu-

lar competitive companies,

without our prior permission.

Technical changes:

We reserve the right to make alterations for the purpose of technical improvement.

Document number: 0389072

Edition: 02.01 |30/05/2017|en

Dear customer,

congratulations on choosing a SCHUNK product. By choosing SCHUNK, you have opted for

the highest precision, top quality and best service.

You are going to increase the process reliability of your production and achieve best

machining results – to the customer's complete satisfaction.

SCHUNK products are inspiring.

Our detailed assembly and operation manual will support you.

Do you have further questions? You may contact us at any time – even after purchase.

Kindest Regards

Yours SCHUNK GmbH & Co. KG

Spann- und Greiftechnik

Bahnhofstr. 106 – 134

D-74348 Lauffen/Neckar

Tel. +49-7133-103-0

Fax +49-7133-103-2399

[email protected]

www.schunk.com

Table of contents

02.01

|FDB 150, 300, 340, 660, 900, 1040 |en

Table of contents

Glossary ................................................................................................................... 5

General .................................................................................................................... 6

1.1

About this manual .................................................................................................... 6

1.1.1

Presentation of Warning Labels.................................................................... 6

1.1.2

Applicable documents................................................................................... 7

1.1.3

Sizes............................................................................................................... 7

1.2

Warranty................................................................................................................... 7

Safety....................................................................................................................... 8

2.1

Intended use............................................................................................................. 8

2.2

General Safety Guidelines ........................................................................................ 8

2.3

Safety Precautions.................................................................................................... 9

Product Overview.................................................................................................... 11

3.1

Tool Collet Systems ................................................................................................ 12

Technical Data......................................................................................................... 13

Installation .............................................................................................................. 18

5.1

Inspection of Condition When Delivered............................................................... 18

5.2

Unpacking and Handling......................................................................................... 18

5.3

Mounting ................................................................................................................ 18

5.3.1

Axial Mounting Installation......................................................................... 19

5.4

Pneumatics ............................................................................................................. 20

5.5

Transportation and Protection during Transportation .......................................... 23

5.6

Storage and Preventive Maintenance during Storage........................................... 23

Operation................................................................................................................ 24

6.1

General Precautions ............................................................................................... 24

6.2

Working Environment ............................................................................................ 25

6.3

Operational Considerations ................................................................................... 25

6.4

Tool Center Point (TCP) Position and Programming .............................................. 26

6.5

Cutter Operation and Burr Selection ..................................................................... 28

6.5.1

Burr Selection Table .................................................................................... 29

Troubleshooting ...................................................................................................... 33

Maintenance ........................................................................................................... 35

8.1

Recommended Spare Parts .................................................................................... 35

8.2

Preventive Maintenance ........................................................................................ 36

8.2.1

Inspect Pneumatics Lines and Filter Regulator........................................... 36

8.2.2

Lubrication .................................................................................................. 37

Table of contents

4 02.01|FDB 150, 300, 340, 660, 900, 1040 |en

8.2.3

Spindle Boot Inspection .............................................................................. 37

8.2.4

Burr Inspection............................................................................................ 37

8.3

Service Procedures ................................................................................................. 38

8.3.1

Burr Replacement ....................................................................................... 38

8.3.2

Air Motor Replacement .............................................................................. 39

8.3.3

Pivot Bearing Replacement......................................................................... 51

8.3.4

Ring Cylinder Assembly Replacement......................................................... 59

8.3.5

Spindle Boot Replacement FDB 660 ........................................................... 64

Translation of original declaration of incorporation................................................. 67

Glossary

02.01

|FDB 150, 300, 340, 660, 900, 1040 |en

Glossary

Climb Milling

Cutting method where the direction of

cutter rotation and tool motion are the

same.

Adapter plate

Device for attaching the deburring tool

to either a robot flange or a stationary

mounting surface.

Air Filter

Device for removing contamination

from air supply lines. Typically refers to

removal of particulates.

Air Turbine

Air motor that drives the spindle.

Burr

Cutting tool used to remove burs from

the workpiece. Alterna-tively referred

to as a rotary file, cutter, or bit.

Coalescing Filter

Device designed to remove liquid aero-

sols from the supply air lines.

Collet

Gripping device used to hold cutting

tools in the spindle.

Compliance

The ability of the spindle to passively

move in response to protrusions on or

deviations of the work piece.

Conventional Milling

Method of cutting where the direction

of tool motion is opposite that of tool

rotation.

Regulator

Device used to set and control the sup-

plied air pressure to lower acceptable

levels.

Solenoid Valve

Electrically controlled device for

switching air supplies on and off.

Spindle

The rotating portion of the tool assem-

bly.

General

6 02.01|FDB 150, 300, 340, 660, 900, 1040 |en

General

About this manual

This manual contains important information for a safe and appro-

priate use of the product.

This manual is an integral part of the product and must be kept ac-

cessible for the personnel at all times.

Before starting work, the personnel must have read and under-

stood this operating manual. Prerequisite for safe working is the

observance of all safety instructions in this manual.

Illustrations in this manual are provided for basic understanding

and may differ from the actual product design.

In addition to these instructions, the documents listed under

(1.1.2, Page 7) are applicable.

Presentation of Warning Labels

To make risks clear, the following signal words and symbols are

used for safety notes.

DANGER

Danger for persons!

Non-observance will inevitably cause irreversible injury or death.

WARNING

Dangers for persons!

Non-observance can lead to irreversible injury and even death.

CAUTION

Dangers for persons!

Non-observance can cause minor injuries.

NOTICE

Material damage!

Information about avoiding material damage.

1.1

1.1.1

General

02.01|FDB 150, 300, 340, 660, 900, 1040

|en

Applicable documents

• General terms of business *

• Catalog data sheet of the purchased product *

The documents marked with an asterisk (*) can be downloaded on

our homepage www.schunk.com.

Sizes

This operating manual applies to the following sizes:

• FDB 150

• FDB 300

• FDB 340

• FDB 660

• FDB 990

• FDB 1040

Warranty

The warranty of the Deburring spindle is valid for 24 months. This

does not apply to the air motor.

The air motor is warranted for a period of 2000 hours or one year

of operation from date of delivery from the production facility,

whichever occurs first.

Parts touching the work piece and wear parts are not part of the

warranty.

1.1.2

1.1.3

1.2

Safety

8 02.01|FDB 150, 300, 340, 660, 900, 1040 |en

Safety

The safety section describes general safety guidelines to be fol-

lowed with this product. More specific notification are imbedded

within the sections of the manual were they apply.

Intended use

The product is to be used only for the deburring of workpieces.

The product is intended for installation on a robot. The requirements

of the applicable guidelines must be observed and complied with.

• The product may only be used within the scope of its technical

data, (4, Page 13).

• The product is intended for industrial use.

• Appropriate use of the product includes compliance with all in-

structions in this manual.

Use which is not specified as an intended use is for instance when

• the product is used with machines/systems or workpieces that

are not designed to be used with the unit.

• the product is operated without protective equipment in ac-

cordance to the EC Machinery Directive.

• the statutory safety and accident-prevention regulations and

the standards and guidelines valid at the usage site are not ob-

served.

General Safety Guidelines

Prior to purchase, installation, and operation of the FDB, the cus-

tomer should first read and understand the operating procedures

and information described in this manual. Never use the deburring

tool for any purposes, or in any ways, not explicitly described in

this manual. Follow installation instructions and pneumatic con-

nections as described in this manual.

All pneumatic fittings and tubing must be capable of withstanding

the repetitive motions of the application without failing. The rout-

ing of pneumatic lines must minimize the possibility of

stress/strain, kinking, rupture, etc. Failure of critical pneumatic

lines to function properly may result in equipment damage.

2.1

2.2

Safety

02.01

|FDB 150, 300, 340, 660, 900, 1040 |en

Safety Precautions

WARNING

High sound levels can occur during cutting.

Failure to wear hearing protect can cause hearing impairment.

• Never operate the FDB product without wearing hearing pro-

tection.

• Always use hearing protection while working in the neighbor-

hood of the deburring tool.

WARNING

Flying debris can cause injury.

• Always use eye protection while working in the neighborhood

of the deburring tool.

• Never operate the FDB product without wearing eye protec-

tion.

CAUTION

Using burrs rated for less than the speed of the FDB being used

may cause injury or damage equipment.

• Do not use burrs rated for less than the speed of the FDB be-

ing used.

• Always use burrs rated for at least the speed of the FDB being

used.

WARNING

Use of spare parts not supplied by SCHUNK can damage equip-

ment and void the warranty.

• Do not use spare parts other than original SCHUNK spare

parts.

• Always use original SCHUNK spare parts.

2.3

Safety

10 02.01|FDB 150, 300, 340, 660, 900, 1040 |en

WARNING

Flying debris and rotating parts can cause injury.

• Never be present near the deburring tool while it is started or

in operation.

• If it is necessary to approach the deburring tool while in mo-

tion, stand behind appropriate Plexiglas windows.

• Provide a barrier to prohibit people from approaching the de-

burring tool while in operation must secure the installation.

WARNING

Injury or equipment damage can occur with tool not docked and

air on.

• Do not perform maintenance or repair on the FBD product un-

less the tool is safely supported or docked in the tool stand

and air has been turned off.

• Dock the tool safely in the tool stand and turn off the air be-

fore performing maintenance or repair on the FDB product.

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